March 24, 2021 NHTSA CAMPAIGN NUMBER: 21V200000
Cracked Connecting Rod May Damage Engine
A loose connection while driving may cause engine damage, a stall, or an oil leak, increasing the risk of a crash or fire.
NHTSA Campaign Number: 21V200
Manufacturer Porsche
Cars North America, Inc.
Components ENGINE
Potential Number of Units Affected 190
Summary
Porsche Cars North America, Inc. (Porsche) is recalling certain 2021 Porsche Cayman GT4, Cayman GTS 4.0, 718 Spyder, and Boxster GTS 4.0 vehicles. The engine connecting rods may crack and loosen.
Remedy
Porsche will notify owners, and dealers will replace the connecting rods or, as necessary, the engine, free of charge. Owner notification letters were mailed May 21, 2021. Owners may contact Porsche customer service at 1-800-767-7243. Porsche’s number for this recall is AMA4.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Porsche has a Recall
AMA4 – Replacing or Repairing Engine (Stop Delivery/Recall Campaign)
Vehicle Type:
718 Spyder (982) / 718 Boxster GTS 4.0 (982)
718 Cayman GT4 (982) / 718 Cayman GTS 4.0 (982)
Model Year:
2021
Equipment:
- Engine type DWAA
- Engine type DWAB
- Engine type DWAC
- Engine type DWAD
- Engine type DKDA
- Engine type DKDC
Concerns:
Connecting rod bolts
Information:
Connecting rods that were not manufactured according to specifications may have been installed in the engines of the affected vehicles. We cannot therefore rule out the possibility of the connecting rod bolts loosening over the service life of the vehicle.
If this happens, you may hear noises from the crank drive while driving and the oil pressure warning in the instrument would come on. If the customer continues to drive the vehicle, however, oil can start leaking from the engine, and engine damage cannot be ruled out.
Action required:
- Replacing engine
- Replace vehicle-specific stickers showing the allocation of vehicle identification number to engine number
Overview
On the affected vehicles, there is a possibility that connecting rods that were not manufactured according to specification are installed in the engine.
A potential defect in the surface of the connecting rod could lead to cracks, creating a loss of preload on the connecting rod screw connection.
Loosening of connecting rod screw connection while driving at high loads can lead to potential engine damage, stalling, loss of power and potential oil leakage from a damaged engine block.
Porsche will replace the engine in the affected vehicles.
As parts arrive to your dealer, please arrange for this measure to be carried out
immediately on the affected vehicles.
What is the issue?
On the affected vehicles, there is a possibility that connecting rods that were not manufactured according to specification are installed in your vehicle. If threaded joints on the engine connecting rods loosen over time, you may hear unusual engine noise and the oil pressure warning in the instrument cluster could illuminate. If the engine continues to be operated, severe engine damage, including potential for sudden loss of power, which increases the risk of a crash, or fire could occur.
What should you do?
The necessary parts to complete this recall are now available. Please contact any authorized Porsche dealer to schedule an appointment to have this recall performed as soon as possible and to arrange for Porsche-provided alternate transportation, if necessary. To find your nearest authorized Porsche dealer, visit: www.porsche.com/usa
To find your nearest authorized Porsche dealer, visit: www.porsche.com/usa
If you require further assistance, you may contact us at 1-800-PORSCHE or email customersupport@porsche.com
What will Porsche do?
To remedy this issue, Porsche will replace the engine in your vehicle with a new engine free of charge as a precaution. We currently expect that the replacement engine will be available no later than the end of June 2021. As soon as the engine is available, you will receive a second notification letter to complete the remedy. Should you have any questions in this regard in the meantime, please do not hesitate to contact us.
SEOCONTENT-START
May 21, 2021
This notice applies to your vehicle:
WP0
This notice is sent to you in accordance with the National Traffic and
Motor Vehicle Safety Act. Porsche has decided that a defect that relates
to motor vehicle safety exists in certain 2021 Model Year Porsche 718
Spyder, Cayman GT4, Boxster GTS 4.0 and Cayman GTS 4.0 vehicles.
You received this notice because our records, which are based primarily on
state registration and title data, indicate that you are the current owner of
a vehicle affected by this recall.
What is the issue?
On the affected vehicles, there is a possibility that connecting rods that
were not manufactured according to specification are installed in your
vehicle. If threaded joints on the engine connecting rods loosen over
time, you may hear unusual engine noise and the oil pressure warning
in the instrument cluster could illuminate. If the engine continues to be
operated, severe engine damage, including potential for sudden loss of
power, which increases the risk of a crash, or fire could occur.
What should you do?
You can continue to use your vehicle until
the remedy has been carried out. Porsche
recommends against use on race tracks or under
high load.
Please wait for our follow up letter to bring
your vehicle in for a remedy, however, if in the
meantime you hear unusual noises coming from
the engine compartment or the oil pressure
warning in the instrument cluster illuminates,
please immediately park your vehicle and contact
Porsche Customer Support or your authorized
Porsche dealer by phone.
To find your nearest authorized Porsche dealer,
visit: www.porsche.com/usa
If you require further assistance, you may
contact us at 1-800-PORSCHE or email
customersupport@porsche.com
Certain 2021 Model Year Porsche 718 Spyder, Cayman GT4, Boxster GTS 4.0 and Cayman GTS 4.0 Vehicles
Engine Connecting Rods
NHTSA ID 21V-200
IMPORTANT SAFETY RECALL (Interim Notice)
URGENT SAFETY RECALL
This is an important Safety Recall.
The remedy will be performed FREE
OF CHARGE to you.
106236810 – 2
Dear Mr. ,
Mr.
1111
What will Porsche do?
To remedy this issue, Porsche will replace the engine in your vehicle with a new engine free of charge as a
precaution. We currently expect that the replacement engine will be available no later than the end of June 2021.
As soon as the engine is available, you will receive a second notification letter to complete the remedy. Should you
have any questions in this regard in the meantime, please do not hesitate to contact us.
What if you are not the owner or operator of this vehicle?
If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this
letter immediately via first-class mail to the lessee within ten days of receipt.
If you have changed your address or have sold the referenced vehicle, please contact customer support at the
contact information above so we can update our records.
If you believe that the dealer or Porsche has failed or is unable to remedy the defect without charge or within a
reasonable amount of t ime, you may file a complaint to the Administrator, National Highway Traffic Safety
Administration, 1200 New Jersey Avenue, S.E., Washington, D.C. 20590 or call the toll-free Vehicle Safety Hotline
at 1-888-327-4236 (TTY: 1-800-424-9153) or go to: http:/ /www.safercar.gov.
We apologize for any inconvenience this matter may cause you. We are taking this action to help
ensure your safety and continued satisfaction with your vehicle.
Very truly yours,
Porsche Cars North America, Inc.
******************************************************************************************************
May 21, 2021
106465721 – 2
This notice applies to your vehicle:
WP0
This notice is sent to you in accordance with the National Traffic and
Motor Vehicle Safety Act. Porsche has decided that a defect that relates
to motor vehicle safety exists in certain 2021 Model Year Porsche 718
Spyder, Cayman GT4, Boxster GTS 4.0 and Cayman GTS 4.0 vehicles. Our
records show that you are the current owner of a vehicle affected by this
recall.
What is the issue?
On the affected vehicles, there is a possibility that connecting rods that
were not manufactured according to specification are installed in your
vehicle. If threaded joints on the engine connecting rods loosen over
time, you may hear unusual engine noise and the oil pressure warning
in the instrument cluster could illuminate. If the engine continues to be
operated, severe engine damage, including potential for sudden loss of
power, which increases the risk of a crash, or fire could occur.
What should you do?
The necessary parts to complete this recall are
now available. Please contact any authorized
Porsche dealer to schedule an appointment to
have this recall performed as soon as possible
and to arrange for Porsche-provided alternate
transportation, if necessary.
To find your nearest authorized Porsche dealer,
visit: www.porsche.com/usa
What will Porsche do?
As a precautionary measure, Porsche is conducting a safety recall to replace the engine in your vehicle with a new engine
free of charge
This is an important Safety Recall.
The remedy will take up to one business day to perform, however depending on the dealer’s work schedule, it may be necessary to
make your vehicle available for a longer period of time.
Certain 2021 Model Year Porsche 718 Spyder, Cayman GT4, Boxster GTS 4.0 and Cayman GTS 4.0 Vehicles
Engine Connecting Rods
NHTSA ID 21V-200
IMPORTANT SAFETY RECALL (Remedy Notice)
URGENT SAFETY RECALL
This is an important Safety Recall.
The remedy will be performed FREE
OF CHARGE to you.
Dear Mr. ,
Mr.
–
What if you are not the owner or operator of this vehicle?
If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this
letter immediately via first-class mail to the lessee within ten days of receipt. If you have changed your address or
sold the vehicle, please contact customer support so we can update our records.
Can we assist you further?
Please be aware that if you require any assistance in making an appointment to have this recall
performed, please call or write:
Porsche Cars North America, Inc.
Attn: Customer Support
One Porsche Drive
Atlanta, GA 30354
1-800-PORSCHE
customersupport@porsche.com
If you still cannot obtain satisfaction, and your dealer or Porsche is unable to remedy the defect
without charge or within a reasonable amount of time, you may file a complaint with:
Administrator
National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E.
Washington, D.C. 20590
or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to
http:/ /www.safercar.gov.
We apologize for any inconvenience this matter may cause you. We are taking this action to help
ensure your safety and continued satisfaction with your vehicle.
Very truly yours,
Porsche Cars North America, Inc.
***************************************************************************************************
AMA4 Stop delivery / Recall campaign – Replacin… | PPN Portal
AMA4 Stop delivery / Recall
campaign – Replacing engine Version 1
IT IS A VIOLATION OF FEDERAL LAW FOR DEALERS TO DELIVER TO
CUSTOMERS NEW VEHICLES IN THEIR INVENTORY AFFECTED BY
THIS NOTIFICATION UNTIL THESE VEHICLES ARE REMEDIED.
DEALERS SHOULD NOT SELL, LEASE, RENT, OR LOAN ANY NEW OR
USED VEHICLES IN DEALER INVENTORY AFFECTED BY THIS
NOTIFICATION PRIOR TO REMEDY. DEALERS GROUNDING LEASE
RETURNS SHOULD REMEDY ALL AFFECTED GROUNDED VEHICLES.
IMPORTANT REMINDER
AMA4 Stop Delivery/Recall campaign – Replacing engine
AMA4 Stop delivery / Recall campaign – Replacin… | PPN Portal
Important Information
Overview
On the affected vehicles, there is a possibility that connecting rods that were not manufactured
according to specification are installed in the engine.
A potential defect in the surface of the connecting rod could lead to cracks, creating a loss of preload
on the connecting rod screw connection.
Loosening of connecting rod screw connection while driving at high loads can lead to potential engine
damage, stalling, loss of power and potential oil leakage from a damaged engine block.
Porsche will replace the engine in the affected vehicles.
As parts arrive to your dealer, please arrange for this measure to be carried out
immediately on the
affected vehicles.
Model type 718 Spyder (982)/718 Boxster GTS 4.0 (982)
718 Cayman GT4 (982)/718 Cayman GTS 4.0
(982)
Model year 2021
Number 190
PCNA will prioritize engine shipments to dealers based on the date the vehicle was placed into KF
status and the required engine availability.
For already delivered vehicles (22) engine parts will auto-allocate to dealers based on the
customer’s preferred servicing dealer. To ensure customer safety, this group of 22 VINs will be
remedied first.
For vehicles currently at dealer waiting on engines for initial delivery, parts will auto-allocate to
that dealer’s location as soon as they are available.
For vehicles currently at port, engine replacements will be completed there, as capacity allows,
following the same prioritization.
While the first engines are arriving now, the overall availability of all 190 engines will take
Please exercise as much patience as possible and know that we are working to get parts to their final
destinations as soon as possible.
months.
•
•
•
AMA4 Stop delivery / Recall campaign – Replacin… | PPN Portal
Parts required
Once dealers receives a replacement AMA4 engine,
–
important steps are required on your side and
should be completed ASAP to ensure a timely replacement
1. the engine for any and report those immediately for further
instruction
Inspect shipping/freight damages
2. to order the replacement , specific to the VIN and
new engine ( ). The PRMS ticket will need to
include :
Create a parts PRMS ticket Thatcham Labels
process takes 4 business days + shipping time
• VIN
• Mileage of the vehicle (use last known mileage if vehicle is not yet available)
• Engine number of the old engine that was removed from the vehicle (can be found within
PCSS)
• Engine number of the new engine, which will be installed in the vehicle (see TI for location)
• Order no. (630…)
• Delivery address and name of the contact person at the Porsche dealer to whom the labels
will be sent
• Campaign name AMA4 Recall campaign – Replacing engine
A certificate of engine replacement will be mailed to customers separately by PCNA after repair.
Part number Designation Quantity/vehicle
V04015003J Replacement engine (engine
type DWAA)
– 718 Spyder/718 Cayman
GT4
– with 6-speed manual
transmission (M-no. 480)
1 ea.
or
V04015003K Replacement engine (engine
type DWAB)
– 718 Spyder/718 Cayman
GT4
– with Porsche
Doppelkupplung
(PDK) (M-no. 250)
1 ea.
or
AMA4 Stop delivery / Recall campaign – Replacin… | PPN Portal
Part number Designation Quantity/vehicle
V04015003L Replacement engine (engine
type DWAC)
– 718 Boxster GTS 4.0/718
Cayman GTS
4.0
– with 6-speed manual
transmission (M-no. 480)
1 ea.
or
V04015003M Replacement engine (engine
type DWAD)
– 718 Boxster GTS 4.0/718
Cayman GTS
4.0
– with Porsche
Doppelkupplung
(PDK) (M-no. 250)
1 ea.
Additional parts required – all scopes:
Part number Designation Quantity/vehicle
V04014001AJ Thatcham sticker (3 ea.)
– Vehicle-specific sticker
showing the allocation of
vehicle identification number to
engine number
1 ea.
99907283701 Hexagon-head bolt, AM10 x
1.5 x 55-PA
– Rear-axle transverse strut
2 ea.
99907284001 Hexagon-head bolt, M10 x 35
– Rear-axle struts to body
2 ea.
90037815901 Hexagon-head bolt, AM8 x 60
– Anti-roll bar to rear-axle
carrier
4 ea.
AMA4 Stop delivery / Recall campaign – Replacin… | PPN Portal
Part number Designation Quantity/vehicle
PAF105234 Cheese head bolt with
multiple-tooth head, M10 x 52
– Drive shaft to transmission
flange
12 ea.
9A740735700 Plate
– Drive shaft to transmission
flange
6 ea.
90091000303 Hexagon nut, M8
– Exhaust flange
6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4
– Differential pressure hose
2 ea.
PAF906651 Cheese head bolt with
multiple-tooth head, M10 x 1 x
29
– Flywheel
10 ea.
9A700846400 External hexagon round-head
bolt, BM12 x 1.5 x 55
– Transmission flange
6 ea.
90037824901 Hexagon-head bolt, AM10 x 55
– Transmission mount bracket
to transmission housing
4 ea.
PAF008660 Hexagon nut, M10
– Engine carrier
3 ea.
99970765340 O-ring 16.70 x 2, 50N
– Refrigerant line
1 ea.
99970755741 O-ring 11.00 x 2, 50NX
– Refrigerant line
1 ea.
Additional parts required – vehicle-speci
******************************************************************************************************
Technical Information
Service
63/21 ENU AMA4 1
AMA4 – Replacing or Repairing Engine (Stop Delivery/Recall Campaign)
Vehicle Type: 718 Spyder (982) / 718 Boxster GTS 4.0 (982)
718 Cayman GT4 (982) / 718 Cayman GTS 4.0 (982)
Model Year: 2021
Equipment: • Engine type DWAA
• Engine type DWAB
• Engine type DWAC
• Engine type DWAD
• Engine type DKDA
• Engine type DKDC
Concerns: Connecting rod bolts
Information: Connecting rods that were not manufactured according to specificationsmay have been
installed in the engines of the affected vehicles. We cannot therefore rule out the possibility of
the connecting rod bolts loosening over the service life of the vehicle.
If this happens, you may hear noises from the crank drive while driving and the oil pressure warning in the
instrument would come on. If the customer continues to drive the vehicle, however, oil can start leaking
from the engine, and engine damage cannot be ruled out.
Action required: • Replacing engine
• Replace vehicle-specific stickers showing the allocation of vehicle identification number to engine
number
Information
For parts availability reasons, only the campaign scope “Replacing engine” is available for vehicles that
have already been delivered to customers (Scope 1 – Scope 10).
Affected
Vehicles:
Only vehicles assigned to the campaign (see also PCSS Vehicle Information). This campaign affects 190
vehicles.
AfterSales May 11, 2021
Page 1 of 31
Service 1 AMA4 ENU 63/21
Technical Information
Parts required
Parts Info: Part No. Designation
– Use
Qty.
V04015003J Replacement engine (engine type
DWAA/DKDA)
– 718 Spyder/718 Cayman GT4
– with 6-speed manual gearbox (M-no. 480)
1 ea.
or
V04015003K Replacement engine (engine type DWAB)
– 718 Spyder/718 Cayman GT4
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
or
V04015003L Replacement engine (engine type
DWAC/DKDC)
– 718 Boxster GTS 4.0/718 Cayman GTS 4.0
– with 6-speed manual gearbox (M-no. 480)
1 ea.
or
V04015003M Replacement engine (engine type DWAD)
– 718 Boxster GTS 4.0/718 Cayman GTS 4.0
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
Additional parts required – all scopes:
V04014001AJ Thatcham stickers (3 ea.)
– Vehicle-specific stickers showing the allocation
of vehicle identification number to engine
number
1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA
– Rear-axle transverse strut
2 ea.
99907284001 Hexagon-head bolt, M10 x 35
– Rear-axle strut to body
2 ea.
90037815901 Hexagon-head bolt, AM8 x 60
– Anti-roll bar to rear-axle carrier
4 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
– Drive shaft to transmission flange
12 ea.
May 11, 2021
Page 2 of 31 AfterSales
Technical Information
Service
63/21 ENU AMA4 1
9A740735700 Plate
– Drive shaft to transmission flange
6 ea.
90091000303 Hexagon nut, M8
– Exhaust flange
6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4
– Differential pressure hose
2 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
– Flywheel
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55
– Transmission flange
6 ea.
90037824901 Hexagon-head bolt, AM10 x 55
– Transmission mount bracket to transmission
housing
4 ea.
PAF008660 Hexagon nut, M10
– Engine carrier
3 ea.
99970765340 O-ring, 16.70 x 2.50N
– Refrigerant line
1 ea.
99970755741 O-ring, 11.00 x 2.50NX
– Refrigerant line
1 ea.
Additional parts required – Vehicle-specific/equipment-specific:
• 718 Spyder/718CaymanGT4
PAF007957 Hexagon self-clinching nut, M10
– Anti-roll bar to connecting link
– 718 Spyder/718 Cayman GT4
2 ea.
982251263B Seal
– Exhaust flange
– 718 Spyder/718 Cayman GT4
2 ea.
PAF909664 Hexagon collar nut, self-locking, M12 x 1.5
– Rear-axle camber and toe eccentric adjuster
– 718 Spyder/718 Cayman GT4
4 ea.
PAF009242 Multiple-tooth flange screw, BM8 x 19
– Clutch pressure plate
– 6-speed manual gearbox (M-no. 480)
6 ea.
AfterSales May 11, 2021
Page 3 of 31
Service 1 AMA4 ENU 63/21
Technical Information
99908412309 Hexagon nut, M10
– Anti-roll bar to connecting link
– 718 Boxster GTS 4.0/718 Cayman GTS
4.0
2 ea.
982251263B Seal
– Exhaust flange
– 718 Boxster GTS 4.0/718 Cayman GTS
4.0
2 ea.
99908444501 Lock nut, M12 x 1.5
– Rear-axle camber and toe eccentric adjuster
– 718 Boxster GTS 4.0/718 Cayman GTS
4.0
4 ea.
PAF009242 Multiple-tooth flange screw, BM8 x 19
– Clutch pressure plate
– 6-speed manual gearbox (M-no. 480)
6 ea.
Materials: Required materials (usually already available at the Porsche dealer):
Part No. Designation
– Use
Qty.
00004330516 Antifreeze, 20 liter/ 5.28 gal container
– Cooling system
As much as
required
(approx. 2
liter/ 0.53 gal
required per
vehicle)
00004330539 Klüberplus Gel grease, 100 g/ 3.53 oz tube
– O-rings, coolant hoses
As much as
required
(approx. 10 g/
0.35 ozrams
required per
vehicle)
00004330508 Optimol Paste TA grease, 100 g/ 3.53 oz tube
– Wheel centring surface to wheel hub
As much as
required
(approx. 10 g/
0.35 ozrams
required per
vehicle)
Othermaterials:
Clean, lint-free cloth
Cleaning agent (e.g. isopropanol)
May 11, 2021
Page 4 of 31 AfterSales
Additional parts required – Vehicle-specific/equipment-specific:
• 718BoxsterGTS 4.0/718CaymanGTS 4.0
Technical Information
Service
63/21 ENU AMA4 1
Required tools – Replacing engine
Tools: Special tools:
Designation/Comment Use
VAS 581 007 – Suction device for R1234yfVAS
6096/2 Vacuum pump
9696 – Filling device
VAS 6889 Spring Band Clamp Pliers
Draining/filling coolant and bleeding the
cooling system
VAS 6832 Master Gear unit elevating platform
9454 – 9454 – Strapping belts
9769 – 9769 – Retainer plate
9769/1 – 9769/1 – Support
9769/2 – 9769/2 – Support
9822 – 9822 – Assembly tool
VAS 6890 – Spring band clamp pliers
VAS 6933 – Disassembly tool
Removing and installing engine
VAS 6100 -Workshop crane Removing and mounting transmission
3033 – 3033 – Lifting tackle
VAS 6123 – Tension belts
VAS 6832/6 – Assembly fixture – Boxster
VAS 6932 – Transport system
VAS 6953 – Ring spanner insert, E18
Removing and mounting Porsche
Doppelkupplung (PDK)
3176 – 3176 – Centring mandrel
VAS 6766 – Counter-hold tool
Removing and installing clutch
T10172A – T10172A – Counter-hold tool Removing and installing flywheel
9538/1 – 9538/1 – Toothed segment
9538/2 – 9538/2 – Bracket
VAS 6942 – Torque/torque angle wrench, 20-400
Nm (15-296 ftlb.)
Removing and installing flywheel DSG
VAS 6931 – Engine and gearbox jack Removing and installing transmission mount
V.A.G 1331/13 – Ring wrench insert, a/f 10 Removing and installing rear-axle cross
member
AfterSales May 11, 2021
Page 5 of 31
Service 1 AMA4 ENU 63/21
Technical Information
9827 – 9827 – Release tool
T10007B – T10007B – Refractometer
V.A.G 1274B – Cooling system tester
Checking the cooling system
9229/1 – 9229/1 – Puller hook
9626 – 9626 – Insert for torque wrench
9647 – 9647 – Hook wrench
9730 – 9730 – Socket-wrench insert
9847 – 9847 – Socket-wrench insert
VAS 6826 – Steering wheel balance
VAS 6918 – Quick-clamping unit
Suspension alignment, complete
VAS 6292 -Wheel-alignment system with Hawkeye
sensors
V.A.G 1813F -Wheel alignment computer
VAS 6430/1A – Adjustment device with reflector
VAS 6430/3 -Mirror for adjustment device
VAS 6190/2 – T-bar setting tool for ACC sensor
Calibrating control unit for distance
measuring sensor
9900 – PIWIS Tester 3
VAS 5908 Battery Charger, 90 A
On-board diagnosis (OBD)
General tools:
• Torque wrench, 2 – 10 Nm (1.5 – 7.5 ftlb.), e.g. VAG 1783 Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
• Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. VAG 1331A Torque wrench, 6-50 Nm (4.5-37
ftlb.)
• Torque wrench, 40 – 200 Nm (30 – 148 ftlb.), e.g. VAG 1332 Torque wrench, 40-200 Nm
(30-148 ftlb.)
• Torque angle torque wrench, e.g. 9768 – Electronic torque wrench, 2 – 100 Nm/1.5 – 74 ftlb.
May 11, 2021
Page 6 of 31 AfterSales
Technical Information
Service
63/21 ENU AMA4 1
Information
Given that the engines are being replaced, the vehicle-specific stickers showing the allocation of
vehicle identification number to engine number must be replaced by updated stickers showing the
allocation of vehicle identification number to the new engine number.
As the production of the vehicle-specific stickers at Porsche AG takes approx. 4 working days plus
shipping, the vehicle-specific stickers (Thatcham) specified below should be requested as soon as
a new engine has been allocated to a certain vehicle:
Part No. Designation Qty.
V04014001AJ Thatcham sticker (contains 3
ea.)
1 ea.
To ensure that your request is processed quickly and efficiently, always use the following
procedure when ordering the vehicle-specific stickers and certificate:
The vehicle-specific stickers must be requested from Porsche AG through your contact person
responsible for parts enquiries at Porsche Cars North America via PRMS ticket:
PCNA_Parts_Support : Attn Joseph Boudreau
As soon as the new engine been received, inspected for any damages and allocated to the vehicle,
send the following information and details via a PRMS ticket:
• Vehicle identification number
• Exactmileage (kmormiles) of the vehicle (use last known mileage if vehicle is not yet
available)
• Engine number of the old engine that was removed from the vehicle (can be found within
PCSS)
• Engine number of the new engine, which will be installed in the vehicle
• Order no. (630…)
• Delivery address and name of the contact person at the Porsche dealer to whom the
documents must be sent
• Campaign name AMA4 Recall campaign – Replacing engine
A certificate of engine replacement will be provided to customers separately by PCNA.
AfterSales May 11, 2021
Page 7 of 31
Preparatory work – Replacing engine
Work Procedure: 1 Allocate the new engine to the vehicle and request vehicle-specific stickers and certificate from
Porsche AG.
Service 1 AMA4 ENU 63/21
Technical Information
Engine number on crankcase
The engine number previously assigned to the VIN in the PAG systems is replaced with the new engine
number in the PAG systems.
2 Before starting working on a vehicle, use the PIWIS Tester to read out the fault memories and create
a Vehicle Analysis Log (VAL).
Mark the vehicle analysis log you have just created with the attribute “Initial VAL” and after carrying
out the campaign, return it using the PIWIS Tester.
May 11, 2021
Page 8 of 31 AfterSales
Information
The engine number is located on the crankcase towards the rear of the oil pan:
Technical Information
Service
63/21 ENU AMA4 1
External power connection
2.1 Connect a battery charger with a current
rating of at least 40 A, e.g. Battery
charger 90 A to the jump-start terminals and
switch it on External power connection.
2.2 Switch on the ignition using the original
vehicle key.
For vehicles with “Porsche Entry & Drive”,
replace the control panel in the ignition lock
with the original vehicle key, if necessary.
2.3 Connect 9900 – PIWIS Tester 3 to the
vehicle communication module (VCI) via the
USB cable. Then connect the communication
module to the vehicle and switch on the
PIWIS Tester.
Replacing engine
NOTICE
Engine/transmission unit lowered or inserted incorrectly.
• Risk of damage to engine/transmission unit
• Cables and coolant hoses can be stretched and torn
Gradually lower or raise the engine using a jack.
Always check that all necessary cables were disconnected when lowering the engine/transmission unit.
Make sure that no cables or hoses are damaged when installing the engine/transmission unit.
Get one or twomore persons to help.
WARNING
Danger of objects or loads falling down
• Risk of squashing or crushing
Secure components to prevent themfromfalling down.
AfterSales May 11, 2021
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Service 1 AMA4 ENU 63/21
Technical Information
Information
Please note that different preliminary and subsequent work is required, depending on the vehicle type and
body shape.
For more information, refer to the relevant instructions in the Workshop Manuals.
Work Procedure: 1 Drain engine oil from the engine to be replaced and from the oil filter on the engine to be replaced.
Then install the completely empty oil filter and the previously used oil drain plugs back on the engine.
For instructions, see:
Workshop Manual ‘170117 Draining and filling engine oil’
Workshop Manual ‘173055 Changing oil filter’
2 Remove engine/transmission unit.
For instructions on removing the engine/transmission unit, see Workshop Manual ‘100119
Removing and installing engine’.
Information
After opening the refrigerant line connections, close them off immediately using stoppers.
3 Remove transmission fromthe engine to be replaced and place it on a suitable surface.
Make sure that the PDK transmission is not set down on the oil pan.
For instructions for manual transmission, see: Workshop Manual ‘343527 Removing and
mounting transmission’.
For instructions for the PDK transmission, see: Workshop Manual ‘373427 Removing and
mounting Porsche Doppelkupplung (PDK)’.
4 Remove peripheral parts, e.g. clutch or flywheel (depending on vehicle equipment) from the engine
to be replaced.
4.1 On vehicles withmanual transmission: Remove clutch from the engine to be replaced.
Workshop Manual ‘305019 Removing and installing clutch’
4.2 Remove flywheel on the engine to be replaced.
Workshop Manual ‘136019 Removing and installing flywheel’
Workshop Manual ‘136019 Removing and installing flywheel for double clutch transmission’
5 Place the engine to be replaced on a suitable surface.
Information
The engines to be replaced must be scrapped by certified scrapping companies in the market, if not
requested back by Porsche.
6 Remove transport packaging on the new engine.
May 11, 2021
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Technical Information
Service
63/21 ENU AMA4 1
7 Lift new engine out of the transport packaging and position on the elevating platform.
Workshop Manual ‘1001IN Tools for removing/installing: units and working on assembly support’
8 Verify and document new engine number on the repair order.
9 Install the previously removed peripheral parts to the new engine as described in the Workshop
Manual.
9.1 Install the flywheel to the new engine using new fastening screws.
Workshop Manual ‘136019 Removing and installing flywheel’
Workshop Manual ‘136019 Removing and installing flywheel for double clutch transmission’
9.2 On vehicles withmanual transmission: Install the clutch to the new engine using new
fastening screws.
Workshop Manual ‘305019 Removing and installing clutch’
10 Before installing the engine/transmission unit, read off and note down the IMA values of the new
fuel injectors.
To do this, remove the corresponding heat shield for ignition coils, then release and disconnect the
plug connection on the injector.
Finally, connect and lock the relevant plug connection again and install the corresponding heat shield
for ignition coils.
Fuel injector with individual
parts and marking
The IMA value can be read off the injector at
the positions shown in the illustration Fuel
injector with individual parts andmarking -4-.
4 – Code(IMA value for coding in the PIWIS
Tester)
11 Mount the transmission on the new engine using new
fastening screws.
For instructions for manual transmission, see:
Workshop Manual ‘343527 Removing and mounting
transmission’.
For instructions for the PDK transmission, see:
Workshop Manual ‘373427 Removing and mounting
Porsche Doppelkupplung (PDK)’.
12 Install engine/transmission unit.
For instructions on installing the engine/transmission unit, see Workshop Manual ‘100119
Removing and installing engine’.
13 Perform on-board diagnosis using the PIWIS Tester.
13.1 Assign the IMA values you wrote down earlier to the relevant cylinder under Maintenance/
repairs Injectors Install new injectors on the PIWIS Tester.
AfterSales May 11, 2021
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Service 1 AMA4 ENU 63/21
Technical Information
13.2 Read out the fault memory and check any existing fault memory entries Workshop Manual
‘033500 Fault memory for on-board diagnosis’.
13.3 Delete fault memory entries and return to the control unit selection screen.
13.4 Select the DME control unit in the control unit selection screen (‘Overview’ menu) and press
•F12“ (“Next”) to confirm your selection.
13.5 Call up the ‘Drive links/checks’ menu.
13.6 Select the ‘Adaptations’ function and press •F12“ (“Next”) to confirm your selection.
13.7 Select all functions listed under ‘Adaptations’ individually and perform them one after the
other.
Then press •F12“ (“Next”) and •F11“ (“Back”) to return to the control unit selection screen.
13.8 Read out the engine-oil level using the PIWIS Tester and add engine oil if necessary
Workshop Manual ‘170101 Checking engine-oil level’.
13.9 Switch off ignition.
14 Perform suspension alignment and make adjustments.
For instructions, see:
Workshop Manual ‘449503 Suspension alignment, complete’
Workshop Manual ‘4495TW Adjustment values for suspension alignment’
15 After correcting the wheel alignment values, carry out the following work.
15.1 Calibrate steering-angle sensor Workshop Manual ‘456005 Initialising and calibrating
PSM steering-angle sensor’.
15.2 Calibrating PASM
15.2.1 Select the PASM control unit in the control unit selection screen (‘Overview’
menu) and press •F12“(‘Next’) to confirm your selection.
15.2.2 Once the PASM control unit has been found and is displayed in the overview, select
the ‘Maintenance/repairs’ menu.
15.2.3 Select ‘Calibration’ in the menu and press •F12“ (‘Next’) to confirm. Follow the
instructions on the PIWIS Tester and complete calibration.
15.3 Teach steering lock settings for the power-steering gear Workshop Manual ‘489025
Power-steering gear: Teaching steering lock settings’.
15.4 If installed: Calibrate front camera Workshop Manual ‘963855 Replacing front camera’.
15.5 If installed: Calibrate control unit for distance measuring sensor (ACC sensor) Workshop
Manual ‘278515 Adjusting control unit for distance measuring sensor’.
15.6 Adjust the headlights Workshop Manual ‘941516 Adjusting headlights’.
May 11, 2021
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Technical Information
Service
63/21 ENU AMA4 1
Concluding work – Replacing engine
Information
Once the engine in the vehicle has been replaced, the stickers affixed to the vehicle showing the vehicle
identification number and engine number must be replaced with updated stickers showing the engine
number of the newly installed engine.
1 Affix new vehicle identification stickers over the stickers showing the allocation of vehicle identification
number to engine number.
The stickers must be affixed at the following positions on the right-hand side of the vehicle in
direction of travel:
• Lid, front right inside
• A-pillar, front right
• Lid, rear right inside (only for 718 Spyder: lid, top rear)
1.1 Check that the vehicle identification number and engine number shown on the new stickers
match the vehicle identification number of the vehicle and the engine number of the newly
installed engine.
1.2 Affix new sticker over existing sticker on front lid.
Sticker on lid, front right
1.2.1 Clean the sticker Sticker on lid, front right affixed to the front lid using a suitable
cleaning agent (e.g. isopropanol) and then rub it dry with a clean, lint-free cloth.
1.2.2 Affix a new sticker over the existing sticker in such a way that the existing sticker is
covered exactly by the new sticker. When affixing the new sticker, make sure that
the new sticker is affixed with the same text alignment as the existing sticker.
1.2.3 Close the front lid.
AfterSales May 11, 2021
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Service 1 AMA4 ENU 63/21
Technical Information
Sticker on A-pillar, front right
1.3.1 Open front right door.
1.3.2 Clean the sticker Sticker on A-pillar, front right affixed to the A-pillar using a
suitable cleaning agent (e.g. isopropanol) and then rub it dry with a clean, lint-free
cloth.
1.3.3 Affix a new sticker over the existing sticker in such a way that the existing sticker is
covered exactly by the new sticker. When affixing the new sticker, make sure that
the new sticker is affixed with the same text alignment as the existing sticker.
1.3.4 Close front right door.
1.4 Affix new sticker over existing sticker on the rear right lid.
Sticker on rear lid
1.4.1 Open the luggage compartment lid.
May 11, 2021
Page 14 of 31 AfterSales
1.3 Affix new sticker over existing sticker on the front right A-pillar.
Technical Information
Service
63/21 ENU AMA4 1
1.4.2 Clean the sticker Sticker on rear lid affixed to the side of the rear right side of the
lid Sticker on rear lid -1- (except 718 Spyder Sticker on rear lid -2- ) using a
suitable cleaning agent (e.g. isopropanol) and then rub it dry with a clean, lint-free
cloth.
1.4.3 Affix a new sticker over the existing sticker in such a way that the existing sticker is
covered exactly by the new sticker. When affixing the new sticker, make sure that
the new sticker is affixed with the same text alignment as the existing sticker.
1.4.4 Close the luggage compartment lid.
2 Carry out an extended test drive according to the criteria for a test drive during the sales check.
Observe the following specifications during the extended test drive:
• Only allow service advisors or workshop staff with the relevant qualification and experience
(e.g. workshop managers) to test-drive the vehicle.
• The vehicle should be driven for a distance of approx. 12 miles with a normal driving
profile.
• Do not exceed a maximum engine speed of 6,500 rpm.
• Check the vehicle for unusual handling behavior, vibrations and noise.
On vehicles with PDK transmission, also pay particular attention to the following points:
• Only drive with the selector lever in position “D”.
• Do not drive in kickdown mode in order to ensure that a maximum engine speed of 6,500
rpm is not exceeded.
3 After the test drive, let the vehicle cool down until the coolant temperature is max. 60 °C. Then
check the coolant level and engine-oil level and add coolant or engine oil as required.
4 Create vehicle analysis log (VAL) using the PIWIS Tester.
Mark the vehicle analysis log you have just created with the attribute “Final VAL” and after carrying
out the campaign, return it using the PIWIS Tester.
5 Disconnect the PIWIS Tester from the vehicle.
6 Switch off and disconnect the battery charger.
7 Raise the vehicle on a lifting platform again and check the engine for leaks or other problems.
8 Enter the campaign in the Warranty and Maintenance booklet.
Warranty processing
Scope 1: Replacing engine
• 718 Cayman GT4
• With 6-speed manual gearbox (M-no. 480)
AfterSales May 11, 2021
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Service 1 AMA4 ENU 63/21
Technical Information
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Labor time: 1567 TU
Parts required:
V04015003J Replacement engine (engine type
DWAA/DKDA)
– 718 Cayman GT4
– with 6-speed manual gearbox (M-no. 480)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
PAF007957 Hexagon self-clinching nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF009242 Multiple-tooth flange screw, BM8 x 19 6 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
May 11, 2021
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Technical Information
Service
63/21 ENU AMA4 1
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
PAF909664 Hexagon collar nut, self-locking, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
Scope 2: Replacing engine
• 718 Spyder
• With 6-speed manual gearbox (M-no. 480)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Labor time: 1527 TU
AfterSales May 11, 2021
Page 17 of 31
Service 1 AMA4 ENU 63/21
Technical Information
V04015003J Replacement engine (engine type
DWAA/DKDA)
– 718 Spyder
– with 6-speed manual gearbox (M-no. 480)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
PAF007957 Hexagon self-clinching nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF009242 Multiple-tooth flange screw, BM8 x 19 6 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
PAF909664 Hexagon collar nut, self-locking, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
May 11, 2021
Page 18 of 31 AfterSales
Parts required:
Technical Information
Service
63/21 ENU AMA4 1
• 718 Boxster GTS 4.0
• With 6-speed manual gearbox (M-no. 480)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Labor time: 1485 TU
Parts required:
V04015003L Replacement engine (engine type
DWAC/DKDC)
– 718 Boxster GTS 4.0
– with 6-speed manual gearbox (M-no. 480)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
99908412309 Hexagon nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF009242 Multiple-tooth flange screw, BM8 x 19 6 ea.
AfterSales May 11, 2021
Page 19 of 31
Scope 3: Replacing engine
Service 1 AMA4 ENU 63/21
Technical Information
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
99908444501 Lock nut, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
Scope 4: Replacing engine
• 718 Cayman GTS 4.0
• With 6-speed manual gearbox (M-no. 480)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Labor time: 1525 TU
May 11, 2021
Page 20 of 31 AfterSales
Technical Information
Service
63/21 ENU AMA4 1
Replacing vehicle identification stickers
Carrying out an extended test drive
Parts required:
V04015003L Replacement engine (engine type
DWAC/DKDC)
– 718 Boxster GTS 4.0
– with 6-speed manual gearbox (M-no. 480)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
99908412309 Hexagon nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF009242 Multiple-tooth flange screw, BM8 x 19 6 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
99908444501 Lock nut, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
AfterSales May 11, 2021
Page 21 of 31
Service 1 AMA4 ENU 63/21
Technical Information
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
Scope 5: Replacing engine
• 718 Cayman GT4
• With Porsche Doppelkupplung (PDK) (M-no. 250)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Labor time: 1548 TU
Parts required:
V04015003K Replacement engine (engine type DWAB)
– 718 Cayman GT4
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
PAF007957 Hexagon self-clinching nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
May 11, 2021
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Technical Information
Service
63/21 ENU AMA4 1
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
PAF909664 Hexagon collar nut, self-locking, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
Scope 6: Replacing engine
• 718 Spyder
• With Porsche Doppelkupplung (PDK) (M-no. 250)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Labor time: 1508 TU
AfterSales May 11, 2021
Page 23 of 31
Service 1 AMA4 ENU 63/21
Technical Information
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Parts required:
V04015003K Replacement engine (engine type DWAB)
– 718 Spyder
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
PAF007957 Hexagon self-clinching nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
PAF909664 Hexagon collar nut, self-locking, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
May 11, 2021
Page 24 of 31 AfterSales
Technical Information
Service
63/21 ENU AMA4 1
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
Scope 7: Replacing engine
• 718 Boxster GTS 4.0
• With Porsche Doppelkupplung (PDK) (M-no. 250)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Labor time: 1466 TU
Parts required:
V04015003M Replacement engine (engine type DWAD)
– 718 Boxster GTS 4.0
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
AfterSales May 11, 2021
Page 25 of 31
Service 1 AMA4 ENU 63/21
Technical Information
99908412309 Hexagon nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
99908444501 Lock nut, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
May 11, 2021
Page 26 of 31 AfterSales
Technical Information
Service
63/21 ENU AMA4 1
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Labor time: 1506 TU
Parts required:
V04015003M Replacement engine (engine type DWAD)
– 718 Cayman GTS 4.0
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
99908412309 Hexagon nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
AfterSales May 11, 2021
Page 27 of 31
Scope 8: Replacing engine
• 718 Cayman GTS 4.0
• With Porsche Doppelkupplung (PDK) (M-no. 250)
Service 1 AMA4 ENU 63/21
Technical Information
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
99908444501 Lock nut, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
Scope 9: Replacing engine
• 718 Boxster GTS 4.0
• With Porsche Doppelkupplung (PDK) (M-no. 250)
• With adaptive cruise control (ACC) (M-no. 456)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Calibrating control unit for distance measuring sensor
Replacing vehicle identification stickers
Labor time: 1494 TU
May 11, 2021
Page 28 of 31 AfterSales
Carrying out an extended test drive
Technical Information
Service
63/21 ENU AMA4 1
Parts required:
V04015003M Replacement engine (engine type DWAD)
– 718 Boxster GTS 4.0
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
99908412309 Hexagon nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
99908444501 Lock nut, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
AfterSales May 11, 2021
Page 29 of 31
Damage Code AMA4 099 000 2
Service 1 AMA4 ENU 63/21
Technical Information
Scope 10: Replacing engine
• 718 Cayman GTS 4.0
• With Porsche Doppelkupplung (PDK) (M-no. 250)
• With adaptive cruise control (ACC) (M-no. 456)
Working time:
Replacing engine
Includes: Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Calibrating control unit for distance measuring sensor
Replacing vehicle identification stickers
Carrying out an extended test drive
Labor time: 1534 TU
Parts required:
V04015003M Replacement engine (engine type DWAD)
– 718 Cayman GTS 4.0
– with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ Thatcham stickers 1 ea.
99907283701 Hexagon-head bolt, AM10 x 1.5 x 55-PA 2 ea.
99907284001 Hexagon-head bolt, M10 x 35 2 ea.
90037815901 Hexagon-head bolt AM8 x 60 4 ea.
99908412309 Hexagon nut, M10 2 ea.
PAF105234 Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
May 11, 2021
Page 30 of 31 AfterSales
Technical Information
Service
63/21 ENU AMA4 1
9A740735700 Plate 6 ea.
982251263B Seal 2 ea.
90091000303 Hexagon nut, M8 6 ea.
N 10769401 Spring band clamp, 13.5 x 8.4 2 ea.
PAF906651 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400 External hexalobular screw, BM12 x 1.5 x 55 6 ea.
90037824901 Hexagon-head bolt, AM10 x 55 4 ea.
PAF008660 Hexagon nut, M10 3 ea.
99970765340 O-ring 16.70 x 2.50N 1 ea.
99970755741 O-ring 11.00 x 2.50NX 1 ea.
99908444501 Lock nut, M12 x 1.5 4 ea.
Materials required:
00004330516 Antifreeze (20 liter/ 5.28 gal container) 0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539 Klüberplus Gel grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
00004330508 Optimol Paste TA grease (100 g/ 3.53 oz tube) 0.1 ea.
(=approx. 10 g/ 0.35 oz)
Damage Code AMA4 099 000 2
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2021 Porsche Cars North America, Inc.
AfterSales May 11, 2021
Page 31 of 31
SEOCONTENT-END
3 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| PORSCHE | 718 SPYDER | 2021 |
| PORSCHE | BOXSTER | 2021 |
| PORSCHE | CAYMAN | 2021 |
11 Associated Documents
Recall Quarterly Report #1, 2021-2
RCLQRT-21V200-1102.PDF 211.139KB
Recall Acknowledgement
RCAK-21V200-9892.pdf 645.178KB
Defect Notice 573 Report
RCLRPT-21V200-4154.PDF 214.473KB
Manufacturer Notices(to Dealers,etc) – AMA4 Stop delivery / Recallcampaign – Replacing engine Version 1
Remedy Instructions and TSB
RCRIT-21V200-5337.pdf 661.258KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-21V200-3317.pdf 130.545KB
ISSUED Owner Notification Letter(Part 577)
RCONL-21V200-6030.pdf 126.993KB
Part 577 Owner Notification Envelope
Recall 573 Report-Amendment 1
RCLRPT-21V200-9470.PDF 216.017KB
Recall Quarterly Report #2, 2021-3
RCLQRT-21V200-5079.PDF 211.245KB
Recall Quarterly Report #3, 2021-4
RCLQRT-21V200-7018.PDF 211.333KB
Latest Recalls Documents
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This product presentation was made with AAWP plugin.