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NHTSA ID Number: 10161393
Manufacturer Communication Number: 122-U4K2C-06
Summary
Installation instructions for retrofitting the Sport Design package on Macan and Macan S.
2 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| PORSCHE | MACAN | 2019 |
| PORSCHE | MACAN S | 2019 |
Installation and Conversion Instructions
SportDesign Package (2D2/2D6)
| Vehicle Type: | Macan (95B)/Macan S (95B) | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Model Year: | As of 2019 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Concern: | Retrofitting | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Information: | The SportDesign package (⇒ Figure 1) further emphasizes the sporty nature of the Macan. The SportDesign package comprises the following components:
The components have been tested and approved together. Fitting of individual components is not permitted or approved! The components specified above are also available straight from the factory for new vehicles by requesting optional equipment SportDesign package (2D2)/SportDesign package painted Black (high-gloss – 2D6). The respective optional equipment is differentiated in terms of the scope of parts and the paint finish (Matt Black or High-Gloss Black) of the individual parts. For I-no. 2D2, we recommend the following paint finish:
For I-no. 2D6, we recommend the following paint finish:
The ready-primed sill covers (2D1)/sill covers and door trim panels (2D5) can also be retrofitted at the request of the customer. Available part numbers can be found in the TEQUIPMENT catalogue or the Porsche Electronic Parts Catalog (PET). For installation instructions, working times and painting times, see Workshop Manual. |
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| Parts Info.: |
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| Parts List: | Parts included for front apron (⇒ Figure 2 ):
1 Depending on respective set 2 Depending on country version 3 ONLY for Macan 4 ONLY for Macan S Parts included for front (⇒Figure 3 ):
Parts included for rear (⇒Figure 4 ):
5 ONLY for vehicles WITHOUT trailer hitch (1D3/1D6) |
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| Materials: |
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| Tools: | 9900 – PIWIS Tester 3
Polyoxymethylene wedge (POM wedge, commercially available) Soft-faced hammer (commercially available) Stanley knife (commercially available) Shop light |
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SEOCONTENT-START6 6699 ENU 2/19
Installation and Conversion Instructions
CAUTION
Painting components
• Risk of warping of components
• Risk of damage to components
Observe the guidelines and instructions for painting components in the “Paint”Workshop
Manual.
Always place parts without tension on the painting devices provided during painting and drying
processes.
1.1 Paint all prime-coated parts according to the relevant I-no. 2D2 (Matt Black = OK1) or 2D6
(High-Gloss Black = 041) and the vehicle’s color code as specified in the Paint Manual.
1.2 Drive the vehicle onto the lifting platform ( Workshop Manual ‘4X00IN Lifting the vehicle’).
1.3 Connect battery charger ( Workshop Manual ‘2X00IN Battery trickle charging’).
1.4 Remove front apron ( Workshop Manual ‘631519 Removing and installing front apron’).
1.5 Remove rear apron ( Workshop Manual ‘635519 Removing and installing rear apron’).
1.6 Remove rear spoiler ( Workshop Manual ‘665819 Removing and installing rear spoiler’).
2 Assemble new SportDesign front apron
Figure 5
2.1 Cut out transport lock on front apron
( Figure 5 ).
1 – Transport lock
2 – Frontapron
3 – Cover on towing lug
4 – Radiator grille (center)
5 – Parking sensor holder
(7X2/7X8/8A4)
Remove burrs from cut edges.
2.2 Guide retaining strap for cover on towing
lug into the front apron and fit cover in front
apron.
2.3 Convert reinforcement (mounting for front apron at the top in the fender area at the left/right)
( Workshop Manual ‘63155501 Replacing front apron (basic)’).
2.3.1 Remove expansion rivet (1 x) and reinforcement (left/right) from standard front
apron.
2.3.2 Fit reinforcement (left/right) with expansion rivet (1 x) on new front apron.
May 2, 2019
Page 6 of 17 Tequipment
Work Procedure: 1 Preparatory work
Installation and Conversion Instructions
Macan (95B)
2/19 ENU 6699 6
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are fitted correctly.
2.4 Fit new painted radiator grille (center) on front apron ( Workshop Manual ‘660519
Removing and installing radiator grille’).
Check gap dimension in the visible area all the way around and correct it if necessary.
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are fitted correctly.
2.5 Fit new painted front spoiler on front apron ( Workshop Manual ‘660319 Removing and
installing front spoiler’) and secure with expansion rivets A6.0 x 12.0 (4 x).
Check gap dimension in the visible area all the way around and correct it if necessary.
2.6 Work in the (center) radiator grille area
Figure 6
2.6.1 Fit Z support (left/right) in the
(center) radiator grille ( Figure 6 ).
1 – Radiator grille (center)
2 – Z support (left)
3 – Z support (right)
Tequipment May 2, 2019
Page 7 of 17
Macan (95B) 6 6699 ENU 2/19
Installation and Conversion Instructions
Figure 7
2.6.2 Fit spacer ring (2 x) using pliers in
tab on (center) radiator grille at the
top ( Figure 7 ).
1 – Spacer ring
2 – Clamp, 9.0 x 13.4/4.0
2.6.3 Fit clamp 9.0 x 13.4/4.0 (6 x) in the
edge of the (center) radiator grille at
the top ( Figure 7 ).
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are fitted correctly.
Figure 8
2.6.4 ONLY for vehicles with ParkAssist
(7X2/7X8/8A4):
Fit parking sensor holder into new
painted radiator grille (center).
1 – Parking sensor holder
(7X2/7X8/8A4)
2 – Radiator grille (center)
Convert parking sensor (4 x) (
Workshop Manual ‘917519
Removing and installing ParkAssist
sensor’).
Make sure that the isolating ring on the parking sensor is fitted correctly!
Check gap dimension in the visible area all the way around and correct it if
necessary.
May 2, 2019
Page 8 of 17 Tequipment
Installation and Conversion Instructions
Macan (95B)
2/19 ENU 6699 6
Figure 9
2.6.5 ONLY for vehicles with front and
rear ParkAssist incl. reversing
camera and Surround View (8A4):
Convert trim with holder and front
camera ( Figure 9).
1 – Cover
2 – Bracket
3 – Front camera
4 – Cap screw, 5.0 x 13
Cap screw, 5.0 x 13: Tightening
torque2Nm (1.5 ftlb.)
2.7 Work in the air grille area (side, left/right)
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are fitted correctly.
Figure 10
2.7.1 Fit new air grilles (side, left/right)
in the front apron ( Figure 10 ;
Workshop Manual ‘66041921
Removing and installing front air
grille (Turbo)’).
1 – Air grille (side, right)
2 – Frontapron
Tequipment May 2, 2019
Page 9 of 17
Macan (95B) 6 6699 ENU 2/19
Installation and Conversion Instructions
Figure 11
2.7.2 Fit new vane (left/right) into the
respective air grille ( Figure 11
).
1 – Vane(left)
2 – Direction indicator
light/auxiliary headlight
(left)
Figure 12
2.7.3 Convert direction indicator
light/auxiliary headlights (left/right)
( Figure 12; Workshop Manual
‘947119 Removing and installing
auxiliary headlights’).
1 – Direction indicator
light/auxiliary headlight
(left)
2 – Torx tapping screw, TP5 x
16
Secure direction indicator
light/auxiliary headlights (left/right)
using Torx tapping screws (TP5 x 16, 3 x).
Tightening torque 2 Nm(1.5 ftlb.)
2.7.4 ONLY for USA variant:
Convert side marker light ( Workshop Manual ‘942755 Replacing light bulb for
side marker light’).
May 2, 2019
Page 10 of 17 Tequipment
Installation and Conversion Instructions
Macan (95B)
2/19 ENU 6699 6
Figure 13
2.7.5 Fit painted trim (left/right) in the
front apron on the relevant side
from the outside ( Figure 13 ).
1 – Trim(right)
2 – Frontapron
2.7.6 Check gap dimension in the visible
area all the way around and correct
it if necessary.
2.8 Fit air guides, depending on the vehicle
Figure 14
2.8.1 ONLY for Macan:
Fit air guide – side, closed
(left/right) on the relevant air grille
and secure with Torx tapping
screws (TP5 x 16, 2 x) ( Figure
14).
1 – Air guide – side, closed
(right)
2 – Torx tapping screw, TP5 x
16
Torx tapping screw, TP5 x 16:
Tightening torque 2 Nm
(1.5 ftlb.)
Tequipment May 2, 2019
Page 11 of 17
Macan (95B) 6 6699 ENU 2/19
Installation and Conversion Instructions
Figure 15
2.8.2 ONLY for Macan S:
Fit air guide (bottom), closed, in the
radiator grille (center) at the bottom
and secure with Torx tapping
screws (TP5 x 16, 2 x) ( Figure
15).
1 – Air guide (bottom), closed
2 – Torx tapping screw, TP5 x
16
3 – Radiator grille (center)
Torx tapping screw, TP5 x 16:
Tightening torque 2 Nm
(1.5 ftlb.)
2.9 Route new electric wire harness in the front apron and connect it ( Workshop Manual
‘971519 Removing and installing front wire harness’).
3 Fit new SportDesign front apron
Figure 16 (Turbo)
3.1 Work in the vehicle front area
1 – Plastic foam strip (front)
2 – Air flap (right)
3 – Air guide on charge-air cooler (right)
3.1.1 Replace plastic foam strip (front
Figure 16 (Turbo) -1-) with new
plastic foam strip ( Workshop
Manual ‘631019 Removing and
installing front bumper’).
3.1.2 Replace air flap (left/right Figure
16 (Turbo) -2-) with new air flap
(left/right) ( Workshop Manual ‘631019 Removing and installing front bumper’)
3.1.3 Replace air guide for charge-air cooler (left/right Figure 16 (Turbo) -3-) with new
air guide (left/right) ( Workshop Manual ‘211019 Removing and installing air
guide for charge-air cooler’).
3.2 Install new SportDesign front apron with new underbody panelling (left/right) ( Workshop
Manual ‘631519 Removing and installing front apron’).
3.3 Fit new license plate bracket on new SportDesign front apron ( Workshop Manual ‘668319
Removing and installing number plate cover’; Workshop Manual ‘668319 Removing and
installing number plate cover (USA)’).
4 Convert rear apron
May 2, 2019
Page 12 of 17 Tequipment
Installation and Conversion Instructions
Macan (95B)
2/19 ENU 6699 6
4.1 Remove rear skirt ( Workshop Manual ‘636819 Removing and installing rear skirt’).
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are fitted correctly.
Figure 17
4.2 Install new painted rear skirt in rear apron
( Figure 17; Workshop Manual ‘636819
Removing and installing rear skirt’)
1 – Painted rear skirt
2 – Rearapron
3 – Installation position of reversing light
4 – Painted rear panel
Check gap dimension in the visible area all the
way around and correct it if necessary.
4.3 ONLY for vehicles with reversing camera
(7XB/8A4):
Install reversing camera ( Workshop Manual ‘914319 Removing and installing reversing
camera’).
4.4 Install reversing light (left/right) ( Workshop Manual ‘947419 Removing and installing
reversing light’).
Check gap dimension in the visible area all the way around and correct it if necessary.
4.5 Install new painted rear panel ( Figure 17 -4-) ( Workshop Manual ‘635619 Removing
and installing rear panel’)
Check gap dimension in the visible area all the way around and correct it if necessary.
Figure 18
4.6 Install rear apron with new underride guide
( Figure 18; Workshop Manual ‘635519
Removing and installing rear apron’).
1 – Underrideguard
2 – Painted rear panel
3 – Painted rear skirt
4 – License plate carrier
4.7 Convert license plate bracket.
5 Convert rear spoiler.
5.1 Remove rear spoiler ( Workshop Manual
‘665819 Removing and installing rear spoiler’).
Tequipment May 2, 2019
Page 13 of 17
Macan (95B) 6 6699 ENU 2/19
Installation and Conversion Instructions
5.2 Install new rear spoiler painted in exterior color.
6 ONLY for retrofitting SportDesign package (high-gloss Black – 2D6):
Convert door trim panels
6.1 Remove cover on front door and install new painted cover ( Workshop Manual ‘662219
Removing and installing cover for front door’).
6.2 Remove cover on rear door and install new painted cover ( Workshop Manual ‘664219
Removing and installing cover for rear door’).
Coding: 7 Enter SportDesign package (2D2 or 2D6) in the vehicle data
7.1 Preparatory work – Coding
NOTICE
Voltage drop
• Risk of irreparable damage to control unit
• Risk of damage to control unit
• Fault entries in the control unit
• Coding in the control unit is aborted
• Malfunctions in control unit, even during programming
Switch off the ignition and remove the ignition key before disconnecting the control unit.
Ensure that the power supply is not interrupted during programming.
Connect a battery charger with a current rating of at least Nominal value 90 A to the vehicle
battery.
NOTICE
Control unit programming will be aborted if the Internet connection is unstable.
• An unstable Internet connection can interrupt communication between PIWIS Tester III and the
vehicle communicationmodule (VCI). As a result, control unit programmingmay be aborted.
During control unit programming, always connect PIWIS Tester III to the vehicle communicationmodule
(VCI) via the USB cable.
7.1.1 9900 – PIWIS Tester 3 must be connected to the vehicle and then switched on.
7.1.2 Switch on ignition AND hazard warning lights on the vehicle.
May 2, 2019
Page 14 of 17 Tequipment
Installation and Conversion Instructions
Macan (95B)
2/19 ENU 6699 6
Information
The 9900 – PIWIS Tester III instructions take precedence since the description
may be different with later Tester releases.
The procedure described here has been structured in general terms; different text
or additions may appear on the 9900 – PIWIS Tester III.
7.1.3 Select the “Diagnostics” menu item on the PIWIS Tester.
7.1.4 If9900 – PIWIS Tester 3 is connected correctly, a connection to the vehicle will be
established: “Macan model line” is detected.
7.2 Enter the new vehicle equipment in the vehicle data
7.2.1 Press •F7“in the control unit overview to switch to the “Additional menu”.
Press •F12“ to confirm the question “Create Vehicle Analysis Log (VAL)?”.
7.2.2 Select the “Management of vehicle order” function. Continue pressing •F12“ until
“PR numbers” is displayed in the Value group column.
7.2.3 Look for the option “2D2 – SPORT DESIGN PACKAGE WITHOUT SILL COVERS” or
“2D6 – SPORT DES. PACKAGE W/O DOOR SILLS, BLACK” in the “Family” column.
Select the relevant option from the drop-down menu in the “Value” column.
7.2.4 Press •F12“ to continue. A table containing coding values (old and new value) is
displayed in the overview.
7.2.5 Press •F8“ to continue. Data is then written/stored.
7.2.6 Wait until the message “Creation of vehicle data has been completed.” appears.
Press •F12“ to go to Report management.
7.2.7 Press •F10“ to open the log. Check that the selected vehicle equipment has been
entered and close the log.
7.3 Code/program the new vehicle equipment.
7.3.1 Select ALL control units (•CTRL+A“) in the control unit overview and switch to
the “Coding/programming” column.
7.3.2 Select the coding mode “Automatic coding”. Press •F12“to continue.
7.3.3 Once “Automatic coding” is complete, the message “Coding was completed
successfully. Press •F12“ to continue.” appears in the header.
Switch to the control unit overview.
7.4 Read out the fault memory of all systems, work through any existing faults and erase the fault
memory ( Workshop Manual ‘0X03IN Diagnostic maintenance: Diagnostic system and
maintenance inter…’).
7.5 Switch off ignition and disconnect 9900 – PIWIS Tester 3.
Tequipment May 2, 2019
Page 15 of 17
7.6 Disconnect battery charger. ( Workshop Manual ‘2X00IN Battery trickle charging’).
Macan (95B) 6 6699 ENU 2/19
Installation and Conversion Instructions
51 01 71 05: –Preparing body paintwork–
Includes: Order-based
Painting of new parts, Step 1
Plastic component
Labor time: 130 TU
66 99 61 51: –Painting new parts in SportDesign package (1 x), complete
Includes: Painting new parts, Step 1:
Front apron, towing lug cover, front spoiler, radiator grille
(center), air grille (left/right), vane (left/right), trim on direction
indicator/auxiliary headlights (left/right), trim panel (left/right)
and front camera trim;
roof spoiler, rear skirt and rear panel.
Materials: 38 MU
Labor time: 510 TU
66 99 23 10: –Installing SportDesign package (1 x)–
Includes: Removing and installing front and rear apron.
Assembling new front apron and converting rear apron.
Removing rear spoiler and installing new rear spoiler.
Labor time: 630 TU
03 35 00 50: –On-board diagnosis–
Includes: Coding SportDesign package (I-no. 2D2 or I-no. 2D6) in the
vehicle data using the PIWIS Tester.
Labor time: 12 TU
Additional
working times:
ONLY for retrofitting SportDesign package (high-gloss Black – 2D6):
66 22 61 51: Painting new front door trim panel Labor time: 20 TU
66 42 61 51: Painting new rear door trim panel Labor time: 20 TU
66 22 56 00: Replacing front door trim panel (left/right) Labor time: 75 TU
66 42 56 50: Replacing rear door trim panel (left/right) Labor time: 58 TU
ONLY for vehicles with Lane Change Assist/Lane Keep Assist (7Y2/7Y3/7Y7):
97 70 25 53: Programming Lane Change Assist control unit.
Includes: Calibrating calibration plate on the vehicle.
Labor time: 47 TU
May 2, 2019
Page 16 of 17 Tequipment
ONLY for vehicles with Surround View (8A4):
91 72 25 50: Programming Surround View camera control unit Labor time: 62 TU
Installation and Conversion Instructions
Macan (95B)
2/19 ENU 6699 6
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2019 Porsche Cars North America, Inc.
Tequipment May 2, 2019
Page 17 of 17
SEOCONTENT-END
122-U4K2C-06
May 2, 2019
https://www.nhtsa.gov/recalls?nhtsaId=10161393
https://static.nhtsa.gov/odi/tsbs/2019/MC-10161393-9999.pdf
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