AMB1 – Replacing Engine (Stop Delivery/Recall Campaign) – 2021 Porsche Cayenne

SEOCONTENT-START   Technical Information Service 79/21 ENU AMB1 1 AMB1 – Replacing Engine (Stop Delivery/Recall Campaign) Vehicle Type: Cayenne GTS (9YA) / Cayenne GTS Coupé (9YB) Cayenne Turbo (9YA) Model Year: 2021 Concerns: Cracking in the cylinder liners Information: There is a possibility that cracking has occurred in the cylinder liners on the affected vehicles due to a process error during the casting of the engine block. Over time, the cracks may widen due to the load during engine operation, causing damage to the cylinder wall and the piston. Action required: • Replacing engine • Replace vehicle-specific stickers showing the allocation of vehicle identification number to engine number • Vehicles with M-no. 6GK – (widened wheel arch in vehicle color), replace wheel arch trims on the rear axle Affected Vehicles: Only vehicles assigned to the campaign (see also PCSS Vehicle Information). This campaign affects 12 vehicles. Required parts and materials Parts Info: Part No. Designation – Use Qty. PAB100021 X  Replacement engine GTS / Turbo (M-no. 0K0) 1 ea. Additional parts required – all scopes: V04015002Q  Thatcham stickers (3 ea.) – Vehicle-specific stickers Order can only be placed if new engine number is known. 1 ea. AfterSales Jul 9, 2021 Page 1 of 26 Service 1 AMB1 ENU 79/21 Technical Information N 91157202  Collared cheese head bolt with multiple-tooth head, M8 x 30 – Air-conditioning compressor bracket to engine 5 ea. N 10272202  Hexagon-head bolt (combination), M12 x 1.5 x 95 – Spring strut to spring strut fork 2 ea. N 10106402  Hexagon collar nut, self-locking, M12 x 1.5 – Spring strut to spring strut fork 2 ea. N 10518405  Cheese head bolt with multiple-tooth socket head, self-locking, M8 x 30 – Universal joint for steering gear 1 ea. PAF91184301  Hexagon-head bolt, M12 x 1.5 x 90 – Front-axle carrier to body, front 4 ea. PAF91237901  Hexagon-head bolt, M14 x 1.5 x 100 – Front-axle carrier to body, rear 4 ea. PAF00072900  Hexagon socket head bolt, M8 x 20 – Front underbody cover 3 ea. WHT005372  Cheese head bolt with multiple-tooth head – Front-axle support, front 2 ea. PAF911511  Hexagon-head bolt (combination) – Front-axle support, rear 4 ea. PAF107599  Cheese head bolt with multiple-tooth head, M10 x 1 x 45.0 – Cardan shaft to rear axle differential 6 ea. 95534919121  Plate – Cardan shaft to rear axle differential 3 ea. PAB25311500  Seal – Primary catalytic converter to catalytic converter 2 ea. PAF911308  Hexagon collar nut, self-locking, M8 – Primary catalytic converter to catalytic converter 6 ea. WHT006662  Hexagon-head bolt (combination), M12 x 1.5 x 167 – Power-steering gear to front-axle carrier 2 ea. WHT002305  Square nut, M12 x 1.5 – Power-steering gear to front-axle carrier – Front-axle support 6 ea. Jul 9, 2021 Page 2 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 WHT006151  Hexagon collar nut, self-locking, M14 x 1.5 – Tie-rod end to wheel bearing housing 2 ea. 9A700837900  Tie-wrap, A8.0 x 337 – Brake air guide – Electric wire harness for steering gear 3 ea. 95851218200  Fixing clip – Stone guard for rear axle 4 ea. PAF91275001  Cheese head bolt, M12 x 1.5 x 70 – Screw securing engine mount to engine support 2 ea. N 91175601  Cylinder fit bolt with multiple-tooth head, M12 x 1.5 x 22 – Drive shaft to transmission 12 ea. 9A725311500  Seal – Turbocharger – Primary catalytic converter 2 ea. PAB25372500  Clamp – Turbocharger – Primary catalytic converter 2 ea. 95557374900  Round seal 9.5 x 2.5 – Refrigerant line section in wheel housing – Refrigerant line on condenser 2 ea. 95557374901  Round seal, 11.0 x 2.5 – Line connection to compressor 2 ea. 95557374902  Round seal, 13.7 x 2.5 – Coolant line section in wheel housing 1 ea. 95557374903  O-ring, 23.8 x 2.4 – Line connection to compressor 1 ea. PAF911296  12-point socket, aluminium, M12 x 100 x 90 – Transmission to engine flange 4 ea. N 91129801  12-point socket, aluminium, M12 x 125 x 90 – Transmission to engine flange 1 ea. AfterSales Jul 9, 2021 Page 3 of 26 Service 1 AMB1 ENU 79/21 Technical Information N 91150701  12-point socket, aluminium, M10 x 60 – Transmission to engine flange 2 ea. N 91153201  12-point socket, aluminium, M10 x 95 – Transmission to engine flange 1 ea. Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no.: • 1ZL (19″ front disc brakes, red (NAR)) • 1ZN (19″ front disc brakes, red (RoW)) • 1ZI(PorscheSurfaceCoated Brake (PSCB)) Part No. Designation – Use Qty. WHT004572  Collared cheese head bolt with multiple-tooth head, M14 x 1.5 x 135 – Brake calliper to wheel bearing housing 4 ea. Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. 1ZV (Porsche Ceramic Composite Brake (PCCB)) Part No. Designation – Use Qty. 95800841100  Cheese head bolt, M14 x 1.5 x 145 – Brake calliper to wheel bearing housing 4 ea. Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. DT8 (8-CYL. BITURBO 4.0/338 KW) Part No. Designation – Use Qty. PAF107722  Hose clamp 36.1 x 9 x 0.6 – Rear cardan shaft 1 ea. Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. DW4 (8-cyl. biturbo 4.0/404KW) Part No. Designation – Use Qty. PAF10848901  Hose clamp 40 x 9 x 0.9 – Rear cardan shaft 1 ea. Jul 9, 2021 Page 4 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. 1P0 (standard suspension) Part No. Designation – Use Qty. WHT006917  12-point socket, M10 x 62 – Anti-roll bar to connecting link 2 ea. PAF102861  Hexagon collar nut, self-locking M10 – Anti-roll bar to connecting link 2 ea. Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. 1P7 (Porsche Dynamic Chassis Control (PDCC)) Part No. Designation – Use Qty. PAF007423  12-point socket, M12 x 65 – Anti-roll bar to connecting link 2 ea. PAF015081  Hexagon collar nut, M12 – Anti-roll bar to connecting link 2 ea. Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. 0K0 (without alternative drive system) Part No. Designation – Use Qty. N 91129201  12-point socket, aluminium, M10 x 75 – Transmission to engine flange 1 ea. Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. 6GK (widened wheel arch in vehicle color) • Cayenne Turbo (9YA) / Cayenne GTS (9YA) Part No. Designation – Use Qty. 9Y0854731D G2X  Wheel arch cover – Rear left 1 ea. 9Y0854732D G2X  Wheel arch cover – Rear right 1 ea. AfterSales Jul 9, 2021 Page 5 of 26 Service 1 AMB1 ENU 79/21 Technical Information Additional parts required – Vehicle-specific/equipment-specific: Vehicles with M-no. 6GK (widened wheel arch in vehicle color) • Cayenne Turbo Coupé (9YB) / Cayenne GTS Coupé (9YB) Part No. Designation – Use Qty. 9Y0854731C G2X  Wheel arch cover – Rear left 1 ea. 9Y0854732C G2X  Wheel arch cover – Rear right 1 ea. Materials: Required materials (usually already available at the Porsche dealer): Part No. Designation Qty. 00004330516  Coolant additive 20 liter/ 5.28 gal container (approx. 5 liter/ 1.32 gal required per vehicle) 00004330508  Mounting paste – Wheel centring surface to wheel hub 100 g/ 3.52 oz tube (approx. 2 grams/ 0.07 oz required per vehicle) AMB10000001 1) Paint in vehicle color (if required) – SportDesign wheel arch covers (M-no. 6GK) 1 ea. 1) This item must be specified in the warranty claim as an additional part with the designation “Expendable items” and includes all materials used over the entire area for the respective labor operation (including masking materials, sanding materials and cleaning agents as well as paint in vehicle color). Required tools Tools: Special tools: Designation/Comment Use VAS 581 007 – Extraction unit for R1234yf or suitable air-conditioning servicing unit for refrigerant R134a, e.g. VAS 6381B – air-conditioning service station R134a Draining and filling refrigerant Jul 9, 2021 Page 6 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 3094 – Hose clamp 9696 – Filling device VAS 6096/2 – Vacuum pump VAS 6889 – Spring Band Clamp Pliers 9900 – PIWIS Tester 3 High-temperature cooling system: Draining/filling coolant and bleeding the cooling system 3094 – Hose clamp 9696 – Filling device Low-temperature cooling system: Draining/filling coolant and bleeding the cooling system VAS 6891 – Spring band clamp pliers Removing and installing intake manifold T40010A – Ball-joint extractor VAS 6927 – Tie-wrap pliers VAS 6931 – Engine and gearbox jack Removing and installing steering gear VAS 6494 – Torque screwdriver Removing and installing center/rear cover V.A.G 1416 – Hot-air blower, VAG 197814A or equivalent Replacing SportDesign wheel arch cover VAS 6760 – Storage tray, ITVSSPC-DB & ITVSSPC-PT or equivalent Removing and installing rear apron VAS 6931 – Engine and gearbox jack Removing and installing exhaust system V.A.G 1275A – Hose clip pliers VAS 6199A – Clamping pliers Removing and installing cardan shaft T10384 – Ratchet wrench, a/f 13 VAS 6928 – Socket set, 39-piece Removing and installing engine mount 3424 – Spreader T40327 – Fixing device VAS 6826 – Steering wheel scales VAS 6832 -Master Gear unit elevating platform VAS 6832/8 – Universal assembly tool VAS 6890 – Spring band clamp pliers Removing and installing engine VAS 6883 – Insulated tool set T40262 – Locking cap VAS 6935 – Pole terminal puller Removing and installing engine (hybrid) AfterSales Jul 9, 2021 Page 7 of 26 Service 1 AMB1 ENU 79/21 Technical Information 3311 – Hook and support tool V.A.G 1331/12 – Ring wrench insert, a/f 16 VAS 6890 – Spring band clamp pliers Removing and mounting automatic transmission 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Bleeding cooling system V.A.G 1274/8 – Adapter for cooling systemtester Checking the cooling system 9229/1 – Puller hook T40183 – Insert tool VAS 6826 – Steering wheel scales VAS 6918 – Quick-clamping unit VAS 6927 – Tie-wrap pliers 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Performing suspension alignment at front and rear VAS 6826 – Steering wheel scales 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Calibrating steering-angle sensor 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Teaching power-steering gear VAS 6430/1A – Adjustment device with reflector VAS 6430/3 – ACC reflectormirror 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Calibrating distance measuring sensor VAS 6350A – Calibration unit VAS 6430/1A – Adjustment device with reflector VAS 6430/6 – Enhanced night vision calibration unit 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Calibrating infrared camera Jul 9, 2021 Page 8 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 VAS 6350/2A – Spacing laser VAS 6350A – Calibration unit VAS 6430/1A – Adjustment device with reflector VAS 6430/4 – Lane DepartureWarning calibration board 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Calibrating front corner radar/front camera VAS 6350/2A – Spacing laser VAS 6350/4 – Calibration unit for Lane Change Assist VAS 6350A – Calibration unit 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Calibrating Lane Change Assist VAS 5208A – Headlight aiming device LED headlights or VAS 5209B – Headlight aiming device LED headlights 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A Adjusting main headlights 9900 – PIWIS Tester 3 VAS 5908 – Battery charger 90A On-board diagnosis (OBD) General tools: • Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g. V.A.G 1783 – Torque wrench, 2-10 Nm(1.5-7.5 ftlb.) • Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. V.A.G 1331A – Torque wrench, 6-50 Nm(4.5-37 ftlb.) • Torque wrench, 40 – 200 Nm (30 – 148 ftlb.), e.g. V.A.G 1332 – Torque wrench, 40-200 Nm (30-148 ftlb.) • Torque angle torque wrench, e.g. 9768 – Electronic torque wrench, 2 – 100 Nm(1.5 – 74 ftlb.) Vehicles with M-no. 6GK (widened wheel arch in vehicle color) – replace rear wheel arch covers Work Procedure: In order to replace the engine, the rear apron must be detached so that the exhaust system can be removed. AfterSales Jul 9, 2021 Page 9 of 26 Service 1 AMB1 ENU 79/21 Technical Information On vehicles with equipment M-no. 6GK (widened wheel arch in vehicle color), the wheel arch covers cannot be removed from the rear apron without being damaged. For this reason, the rear wheel arch covers must be replaced. New painting of the wheel arch trims must be ordered to prevent any delay in repairing the vehicle. The wheel arch covers can be painted either at the Porsche dealer or externally. The relevant process must be selected during warranty processing, depending on the procedure selected. • Scope 3 – Replacing engine (painting at the Porsche dealer) • Scope 4 – Replacing engine (painting done externally) Information Painting stage S1 – new part painting The painting of new body parts – including sub-parts and sections – is referred to as “new part painting”. A differentiation is made between screwed parts and welded parts. The painting of visible and invisible interior surfaces, e.g. the lid hinge, is classified as Painting stage 1. Stage 1 includes: • Phase I – Preparation • Phase II – Priming • PhaseIII–Painting • Phase IV – Applying clear lacquer Information on painting can be found in the “Paint Manual – Painting method for plastic components”. Information SportDesign wheel arch covers (M-no. 6GK) must be properly scrapped or disposed of following removal. Further use of the wheel arch covers is prohibited. The procedure for removing and installing the wheel arch covers is described in the relevant section of the TI. Jul 9, 2021 Page 10 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 Information Given that the engines are being replaced, the vehicle-specific stickers showing the allocation of vehicle identification number to engine number must be replaced with updated stickers showing the allocation of vehicle identification number to the new engine number. Since it takes about 4 working days plus shipping to deliver the vehicle-specific stickers and the certificate, the vehicle-specific stickers (Thatcham) below and the certificate should be requested as soon as a new engine has been allocated to a specific vehicle: Part No. Designation Qty. V04015002Q Thatcham sticker (contains 3 ea.) 1 ea. To ensure that your request is processed quickly and efficiently, always use the following procedure when ordering the vehicle-specific stickers and certificate: The vehicle-specific stickers and the certificate are obtained by submitting a request or PRMS ticket to your contact person responsible for parts enquiries at PCNA. As soon as the new engine has been allocated to the vehicle, send the following information and details: • Vehicle identification number • Exactmileage (kmormiles) of the vehicle • Engine number of the old engine that was removed from the vehicle • Engine number of the new engine, which will be installed in the vehicle • Order no. (630…) • Delivery address and name of the contact person at the Porsche dealer to whom the documents must be sent • Campaign name AMB1 Recall campaign – Replacing engine When requesting the stickers, also attach digital photos showing the following data to the request: • Vehicle identification number of the vehicle • Engine number of the new engine • Engine number of the old engine This can help to avoid transmission errors and longer processing times. AfterSales Jul 9, 2021 Page 11 of 26 Preparatory work Work Procedure: 1 Allocate the new engine to the vehicle and request vehicle-specific stickers and certificate. Service 1 AMB1 ENU 79/21 Technical Information Information Engine number on crankcase The engine number is located on the crankcase above the oil pan  Engine number on crankcase -1- and on the cylinder head  Engine number on crankcase -2-. The engine number previously assigned to the VIN in the PAG systems is replaced with the new engine number in the PAG systems. 2 Before you start working on a vehicle, use the PIWIS Tester to read out the fault memories and create a Vehicle Analysis Log (VAL). Information The created vehicle analysis log must be marked with the attribute ‘Initial VAL’ and returned using the PIWIS Tester after the campaign is carried out. External power connection 2.1 Connect a battery charger with a current rating of at least 90 A, e.g. Battery charger 90A, to the jump-start terminals and switch it on  External power connection. 2.2 Switch on the ignition. 2.3 Connect 9900 – PIWIS Tester 3 to the vehicle communication module (VCI) via the USB cable. Then connect the communication module to the vehicle and switch on the PIWIS Tester. Replacing engine NOTICE Engine/transmission unit lowered or inserted incorrectly. • Risk of damage to engine/transmission unit • Cables and coolant hoses can be stretched and torn  Gradually lower or raise the engine using a jack.  Always check that all necessary cables were disconnected when lowering the engine/transmission unit.  Make sure that no cables or hoses are damaged when installing the engine/transmission unit.  Get one or twomore persons to help. Jul 9, 2021 Page 12 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 WARNING Danger of objects or loads falling down • Risk of squashing or crushing  Secure components to prevent themfromfalling down. Information The engines to be replaced will either be requested and must be returned to the Warranty Parts Test Center or will have to be scrapped by certified companies in the market. This depends on the agreement reached with each market. The guidelines for the Warranty Parts Process (‘Porsche warranty guidelines’ and ‘Returns and claims guidelines’) shall always apply. If the engine to be replaced is requested andmust be returned to theWarranty Parts Test Center, the following pointsmust be observed: • Do not damage the packaging in which the reconditioned engine is delivered because the engine to be replaced must be returned in this packaging. • All operating fluids must be drained from the engines before they are returned. • The engine number of the returned engine must be entered on the Warranty parts request form(barcode). The engine number can be entered either in the PDF file or handwritten on the printout. Work Procedure: 1 Drain the engine oil from the old engine, empty the oil filter completely and then re-install the oil filter and drain plugs. For instructions, see:  Workshop Manual ‘170117 Draining and filling engine oil’  Workshop Manual ‘173055 Changing oil filter’ 2 Remove engine/transmission unit. For instructions on removing the engine/transmission unit, see:  Workshop Manual ‘100119 Removing and installing engine’ Information After opening the refrigerant line connections, close them off immediately using stoppers. 3 Removeengine. Workshop Manual ‘100127 Removing and mounting engine’ 4 Remove primary catalytic converters.  Workshop Manual ‘267619 Removing and installing primary catalytic converter (V8 biturbo)’ AfterSales Jul 9, 2021 Page 13 of 26 Service 1 AMB1 ENU 79/21 Technical Information 5 Remove drive belt and tensioning rollers.  Workshop Manual ‘137819 Removing and installing drive belt (V8 biturbo)’ 6 Remove generator.  Workshop Manual ‘272219 Removing and installing generator’ 7 Remove air-conditioning compressor.  Workshop Manual ‘873419 Removing and installing air-conditioning compressor’ 8 Remove pressure hoses.  Workshop Manual ‘213919 Removing and installing pressure hose (V8 biturbo)’ 9 Remove engine mount.  Workshop Manual ‘103519 Removing and installing engine mounts (V8 biturbo)’ 10 Remove transport packaging on the new engine. 11 Lift new engine out of the transport packaging and position on the elevating platform. 12 Verify and document engine number. 13 Remove all stoppers from the new engine. Air-conditioning compressor bracket 14 Convert air-conditioning compressor bracket  Air-conditioning compressor bracket -1-. 14.1 Unscrew screws securing air-conditioning compressor bracket  Air-conditioning compressor bracket -2-. 14.2 Remove air-conditioning compressor bracket  Air-conditioning compressor bracket -1- and position on the new engine. 14.3 Install and tighten new screws securing air-conditioning compressor bracket  Air-conditioning compressor bracket -2-. Tightening torque 20 Nm (15 ftlb.) Jul 9, 2021 Page 14 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 Generator bracket 15 Convert generator bracket  Generator bracket -1-. 15.1 Unscrew screws Generator bracket -2-. 15.2 Remove generator bracket  Generator bracket -1- and position on the new engine. 15.3 Install and tighten screws Generator bracket -2-. Tightening torque 23 Nm (17 ftlb.) Coolant hoses 16 Convert coolant hoses  Coolant hoses -1-. 16.1 Unscrew screws Coolant hoses -2-. 16.2 Loosen spring band clamps  Coolant hoses -3- using VAS 6890 – spring band clamps pliers. 16.3 Remove coolant hoses  Coolant hoses -1-. 16.4 Refit coolant hoses  Coolant hoses -1- on the newengine in reverse order. 16.5 Tighten screws Coolant hoses -2-. Tightening torque 9 Nm(6.5ftlb.) 17 Install engine mount.  Workshop Manual ‘103519 Removing and installing engine mounts (V8 biturbo)’ 18 Install air-conditioning compressor.  Workshop Manual ‘873419 Removing and installing air-conditioning compressor’ 19 Install generator.  Workshop Manual ‘272219 Removing and installing generator’ 20 Install drive belt and tensioning rollers.  Workshop Manual ‘137819 Removing and installing drive belt (V8 biturbo)’ 21 Install primary catalytic converters.  Workshop Manual ‘267619 Removing and installing primary catalytic converter (V8 biturbo)’ 22 Mount engine.  Workshop Manual ‘100127 Removing and mounting engine’ 23 Install engine.  Workshop Manual ‘100119 Removing and installing engine’ AfterSales Jul 9, 2021 Page 15 of 26 Service 1 AMB1 ENU 79/21 Technical Information 24 Perform on-board diagnosis using the PIWIS Tester. 24.1 Read out the fault memory and check any existing fault memory entries  Workshop Manual ‘033500 Fault memory for on-board diagnosis’. 24.2 Delete fault memory entries and return to the control unit selection screen. 24.3 Select the DME control unit in the control unit selection screen (‘Overview’ menu) and press •F12“ (“Next”) to confirm your selection. 24.4 Call up the ‘Drive links/checks’ menu. 24.5 Select the ‘Adaptations’ function and press •F12“ (“Next”) to confirm your selection. 24.6 Select all functions listed under ‘Adaptations’ individually and perform them one after the other. Then press •F12“ (“Next”) and •F11“ (“Back”) to return to the control unit selection screen. 24.7 Read out the engine-oil level using the PIWIS Tester and add engine oil if necessary  Workshop Manual ‘170101 Checking engine-oil level’. 24.8 Switch off ignition. 25 Performing suspension alignment and adjusting the vehicle. For instructions, see:  Workshop Manual ‘449503 Performing front and rear suspension alignment’  Workshop Manual ‘4495TW Adjustment values for suspension alignment’ 26 After correcting the wheel alignment values, carry out the following work. 26.1 Calibrate steering-angle sensor.  Workshop Manual ‘456005 Initialising and calibrating steering-angle sensor’ 26.2 Teach steering lock settings for the power-steering gear.  Workshop Manual ‘489025 Power-steering gear: Teaching steering lock settings’ 26.3 Calibrate front camera.  Workshop Manual ‘963855 Replacing front camera’ 26.4 If installed: Calibrate control unit for distance measuring sensor (ACC sensor) (M-no. 8T3).  Workshop Manual ‘278515 Adjusting control unit for distance measuring sensor’ 26.5 If installed: Calibrate night vision camera (M-no. 9R1).  Workshop Manual ‘908055 Replacing infrared camera’ 26.6 If installed: Calibrate Surround View camera (M-no. KA6).  Workshop Manual ‘917225 Calibrating Surround View camera’ 26.7 If installed: Calibrate Lane Change Assist (M-no. 7Y1).  Workshop Manual ‘917025 Calibrating Lane Change Assist’ Jul 9, 2021 Page 16 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 Concluding work Information Once the engine in the vehicle has been replaced, the stickers affixed to the vehicle showing the vehicle identification number and engine number must be replaced with updated stickers showing the engine number of the newly installed engine. Work Procedure: 1 Affix new vehicle identification stickers over the stickers showing the allocation of vehicle identification number to engine number. The stickers must be affixed at the following positions on the right-hand side of the vehicle in direction of travel: • Lid, front right inside • A-pillar, front right • D-pillar, inside right 2 After delivery, check that the vehicle identification number and engine number shown on the new stickers match the vehicle identification number of the vehicle and the engine number of the reconditioned engine. 2.1 Check that the vehicle identification number and engine number shown on the new stickers match the vehicle identification number of the vehicle and the engine number of the newly installed engine. Sticker on front right lid 2.2 Affix new sticker over existing sticker on the front right lid  Sticker on front right lid -1-. 2.2.1 Open the front lid. 2.2.2 Clean the sticker  Sticker on front right lid -1- using a suitable cleaning agent (e.g. isopropanol) and then rub dry with a clean, lint-free cloth. 2.2.3 Affix the new sticker over the existing sticker  Sticker on front right lid -1- in the same position so that it covers the old sticker exactly. 2.2.4 Close the front lid. AfterSales Jul 9, 2021 Page 17 of 26 Service 1 AMB1 ENU 79/21 Technical Information Sticker on right A-pillar 2.3 Affix new sticker over existing sticker  Sticker on right A-pillar -1- on the right A-pillar. 2.3.1 Open front right door. 2.3.2 Clean the sticker  Sticker on right A-pillar -1- using a suitable cleaning agent (e.g. isopropanol) and then rub dry with a clean, lint-free cloth. 2.3.3 Affix the new sticker over the existing sticker  Sticker on right A-pillar -1- in the same position so that it covers the old sticker exactly. 2.3.4 Close front right door. Sticker on inside right of D-pillar 2.4 Affix new sticker over existing sticker  Sticker on inside right of D-pillar -1- on the inside right of the D-pillar. 2.4.1 Open the rear lid. 2.4.2 Clean the sticker  Sticker on inside right of D-pillar -1- using a suitable cleaning agent (e.g. isopropanol) and then rub dry with a clean, lint-free cloth. 2.4.3 Affix the new sticker over the existing sticker  Sticker on inside right of D-pillar -1- in the same position so that it covers the old sticker exactly. 2.4.4 Close the rear lid. 3 Carryoutanextended test drive according to the criteria for a test drive performed as part of the sales check and observe the following instructions: • Only allow service advisors or workshop staff with the relevant qualification and experience (e.g. workshop managers) to test-drive the vehicle. • Only drive with the selector lever in position “D”. • The vehicle should be driven for a distance of approx. 20 kilometres (12miles) with a normal driving profile. • Do not exceed a maximum engine speed of 6,500 rpm. • Do not drive in kickdown mode in order to ensure that a maximum engine speed of 6,500 rpm is not exceeded. • Check the vehicle for unusual handling behavior, vibrations and noise. Jul 9, 2021 Page 18 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 4 After the test drive, let the vehicle cool down until the coolant temperature is max. 60 °C. Then check the coolant level and engine-oil level and add coolant or engine oil as required. 5 Create a vehicle analysis log (VAL) using the PIWIS Tester. Mark the vehicle analysis log you have just created with the attribute “Final VAL” and return using the PIWIS Tester after carrying out the campaign. 6 Disconnect the PIWIS Tester from the vehicle. 7 Switch off and disconnect the battery charger. 8 Raise the vehicle on a lifting platform again and check the engine for leaks or other problems. 9 Enter the campaign in the Warranty and Maintenance booklet. – End of action required – Warranty processing Scope 2: Replacing engine • CayenneTurbo Working time: Replacing engine Includes: Removing and installing engine/transmission unit Removing engine to be replaced and mounting new engine Removing peripheral parts on engine to be replaced and installing them on new engine Checking engine-oil level Connecting and disconnecting battery charger (several times) Connecting and disconnecting PIWIS Tester (several times) Performing on-board diagnosis using the PIWIS Tester Performing suspension alignment and adjusting the vehicle Calibrating steering-angle sensor Teaching power-steering gear Calibrating assistance systems Replacing vehicle identification stickers Labor time: 2153 TU Parts required: PAB100021 X Replacement engine (M-no. 0K0) 1 ea. V04015002Q Thatcham sticker (3 ea.) 1 ea. AfterSales Jul 9, 2021 Page 19 of 26 Service 1 AMB1 ENU 79/21 Technical Information N 91157202 Collared cheese head bolt with multiple-tooth head, M8 x 30 5 ea. N 10272202 Hexagon-head bolt (combination), M12 x 1.5 x 95 2 ea. N 10106402 Hexagon collar nut, self-locking, M12 x 1.5 2 ea. N 10518405 Cheese head bolt with multiple-tooth head, self-locking, M8 x 30 1 ea. PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 4 ea. PAF00072900 Hexagon socket head bolt, M8 x 20 3 ea. WHT005372 Cheese head bolt with multiple-tooth head 2 ea. PAF911511 Hexagon-head bolt (combination) 4 ea. WHT002305 Square nut 6 ea. PAF107599 Cheese head bolt with multiple-tooth head, M10 x 1 x 45.0 6 ea. 95534919121 Plate 3 ea. PAB25311500 Seal 2 ea. PAF911308 Hexagon collar nut, self-locking, M8 6 ea. WHT006662 Hexagon-head bolt (combination), M12 x 1.5 x 167 2 ea. WHT006151 Hexagon collar nut, self-locking, M14 x 1.5 2 ea. 9A700837900 Tie-wrap, A8.0 x 337 3 ea. 95851218200 Fixing clip 4 ea. PAF91275001 Cheese head bolt, M12 x 1.5 x 70 2 ea. N 91175601 Cylinder fit bolt with multiple-tooth head, M12 x 1.5 x 22 12 ea. 9A725311500 Seal 2 ea. PAB25372500 Clamp 2 ea. PAF10848901 Hose clamp, 40 x 9 x 0.9 1 ea. PAF007423 12-point socket, M12 x 65 2 ea. PAF015081 Hexagon collar nut, M12 2 ea. PAF911296 12-point socket, aluminium, M12 x 100 x 90 4 ea. N 91129801 12-point socket, aluminium, M12 x 125 x 90 1 ea. N 91150701 12-point socket, aluminium, M10 x 60 2 ea. Jul 9, 2021 Page 20 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 N 91153201 12-point socket, aluminium, M10 x 95 1 ea. N 91129201 12-point socket, aluminium, M10 x 75 1 ea. 95557374900 Round seal, 9.5 x 2.5 2 ea. 95557374902 Round seal, 13.7 x 2.5 1 ea. 95557374903 O-ring, 23.8 x 2.4 1 ea. 95557374901 Round seal, 11.0 x 2.5 2 ea. WHT004572 Collared cheese head bolt, M14 x 1.5 x 135 4 ea. WHT006917 12-point socket, M10 x 62 2 ea. PAF102861 Hexagon collar nut, M10 2 ea. Materials required: 00004330516 Coolant additive 0,2 ea. 00004330508 Mounting paste 0,1 ea.  Damage Code AMB1 099 000 2 Warranty processing Scope 3: Replacing engine (painting at the Porsche dealer) • Cayenne GTS / Cayenne GTS Coupé • CayenneTurboCoupé The wheel arch covers were painted in their entirety by the Porsche dealer. Working time: Replacing engine Includes: Removing and installing engine/transmission unit Removing engine to be replaced and mounting new engine Removing peripheral parts on engine to be replaced and installing them on new engine Checking engine-oil level Connecting and disconnecting battery charger (several times) Connecting and disconnecting PIWIS Tester (several times) Labor time: 2363 TU AfterSales Jul 9, 2021 Page 21 of 26 Information • Porsche dealers that carry out this campaign fully must submit an invoice for Scope 3. • Porsche dealers that hand the wheel arch covers over to an external service provider to carry out the required painting work must submit an invoice for Scope 4. Service 1 AMB1 ENU 79/21 Technical Information Performing on-board diagnosis using the PIWIS Tester Performing suspension alignment and adjusting the vehicle Calibrating steering-angle sensor Teaching power-steering gear Calibrating assistance systems Replacing vehicle identification stickers Parts required: PAB100021 X Replacement engine (M-no. 0K0) 1 ea. V04015002Q Thatcham sticker (3 ea.) 1 ea. N 91157202 Collared cheese head bolt with multiple-tooth head, M8 x 30 5 ea. N 10272202 Hexagon-head bolt (combination), M12 x 1.5 x 95 2 ea. N 10106402 Hexagon collar nut, self-locking, M12 x 1.5 2 ea. N 10518405 Cheese head bolt with multiple-tooth head, self-locking, M8 x 30 1 ea. PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 4 ea. PAF00072900 Hexagon socket head bolt, M8 x 20 3 ea. WHT005372 Cheese head bolt with multiple-tooth head 2 ea. PAF911511 Hexagon-head bolt (combination) 4 ea. WHT002305 Square nut 6 ea. PAF107599 Cheese head bolt with multiple-tooth head, M10 x 1 x 45.0 6 ea. 95534919121 Plate 3 ea. PAB25311500 Seal 2 ea. PAF911308 Hexagon collar nut, self-locking, M8 6 ea. WHT006662 Hexagon-head bolt (combination), M12 x 1.5 x 167 2 ea. WHT006151 Hexagon collar nut, self-locking, M14 x 1.5 2 ea. 9A700837900 Tie-wrap, A8.0 x 337 3 ea. 95851218200 Fixing clip 4 ea. PAF91275001 Cheese head bolt, M12 x 1.5 x 70 2 ea. Jul 9, 2021 Page 22 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 N 91175601 Cylinder fit bolt with multiple-tooth head, M12 x 1.5 x 22 12 ea. 9A725311500 Seal 2 ea. PAB25372500 Clamp 2 ea. PAF911296 12-point socket, aluminium, M12 x 100 x 90 4 ea. N 91129801 12-point socket, aluminium, M12 x 125 x 90 1 ea. N 91150701 12-point socket, aluminium, M10 x 60 2 ea. N 91153201 12-point socket, aluminium, M10 x 95 1 ea. N 91129201 12-point socket, aluminium, M10 x 75 1 ea. 95557374900 Round seal, 9.5 x 2.5 2 ea. 95557374902 Round seal, 13.7 x 2.5 1 ea. 95557374903 O-ring, 23.8 x 2.4 1 ea. 95557374901 Round seal, 11.0 x 2.5 2 ea. WHT004572 Collared cheese head bolt, M14 x 1.5 x 135 4 ea. Additional parts required for Turbo vehicles PAF10848901 Hose clamp, 40 x 9 x 0.9 1 ea. Additional parts required for Cayenne GTS vehicles PAF107722 Hose clamp, 36.1 x 9 x 0.6 1 ea. Additional parts required for Cayenne Coupé vehicles 9Y3854731C G2X Wheel arch cover 1 ea. 9Y3854732C G2X Wheel arch cover 1 ea. Additional parts required for Cayenne vehicles 9Y0854731D G2X Wheel arch cover 1 ea. 9Y0854732D G2X Wheel arch cover 1 ea. Additional parts required, vehicle-specific/equipment-specific WHT006917 12-point socket, M10 x 62 (M-no. 1P0) 2 ea. PAF102861 Hexagon collar nut, M10 (M-no. 1P0) 2 ea. PAF007423 12-point socket, M12 x 65 (M-no. 1P7) 2 ea. PAF015081 Hexagon collar nut, M12 (M-no. 1P7) 2 ea. Materials required: 00004330516 Coolant additive 0,2 ea. 00004330508 Mounting paste 0,1 ea. AfterSales Jul 9, 2021 Page 23 of 26  Damage Code AMB1 099 000 2 Service 1 AMB1 ENU 79/21 Technical Information Scope 4: Replacing engine (painting done externally) • Cayenne GTS / Cayenne GTS Coupé • CayenneTurboCoupé The wheel arch covers were painted by an external service provider. Information Porsche dealers that have outsourced the painting work to an external service provider must include a copy of the invoice for external services with the warranty claim. Working time: Replacing engine Includes: Removing and installing engine/transmission unit Removing engine to be replaced and mounting new engine Removing peripheral parts on engine to be replaced and installing them on new engine Checking engine-oil level Connecting and disconnecting battery charger (several times) Connecting and disconnecting PIWIS Tester (several times) Performing on-board diagnosis using the PIWIS Tester Performing suspension alignment and adjusting the vehicle Calibrating steering-angle sensor Teaching power-steering gear Calibrating assistance systems Replacing vehicle identification stickers Labor time: 2153 TU Parts required: PAB100021 X Replacement engine (M-no. 0K0) 1 ea. V04015002Q Thatcham sticker (3 ea.) 1 ea. N 91157202 Collared cheese head bolt with multiple-tooth head, M8 x 30 5 ea. N 10272202 Hexagon-head bolt (combination), M12 x 1.5 x 95 2 ea. N 10106402 Hexagon collar nut, self-locking, M12 x 1.5 2 ea. N 10518405 Cheese head bolt with multiple-tooth head, self-locking, M8 x 30 1 ea. Jul 9, 2021 Page 24 of 26 AfterSales Technical Information Service 79/21 ENU AMB1 1 PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 4 ea. PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 4 ea. PAF00072900 Hexagon socket head bolt, M8 x 20 3 ea. WHT005372 Cheese head bolt with multiple-tooth head 2 ea. PAF911511 Hexagon-head bolt (combination) 4 ea. WHT002305 Square nut 6 ea. PAF107599 Cheese head bolt with multiple-tooth head, M10 x 1 x 45.0 6 ea. 95534919121 Plate 3 ea. PAB25311500 Seal 2 ea. PAF911308 Hexagon collar nut, self-locking, M8 6 ea. WHT006662 Hexagon-head bolt (combination), M12 x 1.5 x 167 2 ea. WHT006151 Hexagon collar nut, self-locking, M14 x 1.5 2 ea. 9A700837900 Tie-wrap, A8.0 x 337 3 ea. 95851218200 Fixing clip 4 ea. PAF91275001 Cheese head bolt, M12 x 1.5 x 70 2 ea. N 91175601 Cylinder fit bolt with multiple-tooth head, M12 x 1.5 x 22 12 ea. 9A725311500 Seal 2 ea. PAB25372500 Clamp 2 ea. PAF911296 12-point socket, aluminium, M12 x 100 x 90 4 ea. N 91129801 12-point socket, aluminium, M12 x 125 x 90 1 ea. N 91150701 12-point socket, aluminium, M10 x 60 2 ea. N 91153201 12-point socket, aluminium, M10 x 95 1 ea. N 91129201 12-point socket, aluminium, M10 x 75 1 ea. 95557374900 Round seal, 9.5 x 2.5 2 ea. 95557374902 Round seal, 13.7 x 2.5 1 ea. 95557374903 O-ring, 23.8 x 2.4 1 ea. 95557374901 Round seal, 11.0 x 2.5 2 ea. WHT004572 Collared cheese head bolt, M14 x 1.5 x 135 4 ea. AMB10000001 * Expendable items 1 ea. (for warranty invoicing only) AfterSales Jul 9, 2021 Page 25 of 26 Service 1 AMB1 ENU 79/21 Technical Information Additional parts required for Turbo vehicles PAF10848901 Hose clamp, 40 x 9 x 0.9 1 ea. Additional parts required for Cayenne GTS vehicles PAF107722 Hose clamp, 36.1 x 9 x 0.6 1 ea. Additional parts required for Cayenne Coupé vehicles 9Y3854731C G2X Wheel arch cover 1 ea. 9Y3854732C G2X Wheel arch cover 1 ea. Additional parts required for Cayenne vehicles 9Y0854731D G2X Wheel arch cover 1 ea. 9Y0854732D G2X Wheel arch cover 1 ea. Additional parts required, vehicle-specific/equipment-specific WHT006917 12-point socket, M10 x 62 (M-no. 1P0) 2 ea. PAF102861 Hexagon collar nut, M10 (M-no. 1P0) 2 ea. PAF007423 12-point socket, M12 x 65 (M-no. 1P7) 2 ea. PAF015081 Hexagon collar nut, M12 (M-no. 1P7) 2 ea. Materials required: 00004330516 Coolant additive 0,2 ea. 00004330508 Mounting paste 0,1 ea. Sublet labor: Painting wheel arch trims with top-coat paint Sublet labor time: max. 210 TU** * For warranty processing, also specify this part number and designation in the warranty claim. The amount must not exceed $30. ** The maximum amount that will be paid as sublet labor time is the amount corresponding to the specified working time based on the individual charging rate under warranty of the respective Porsche dealer. Please include a copy of the invoice for external services with the warranty claim.  Damage Code AMB1 099 000 2 Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2021 Porsche Cars North America, Inc. Jul 9, 2021 Page 26 of 26 AfterSales ******************************************************************************************************************* July 09, 2021 This notice applies to your vehicle: WP0 This noti sent to you in accordance with the National Traffic and Motor Vehicle S ct. Porsche has decided that a defect that relates to motor vehicle safety exists in certain 2021 Model Year Porsche Cayenne GTS, Cayenne GTS Coupe and Cayenne Turbo vehicles. Our records show that you are the current owner of a vehicle affected by this recall. What is the issue? In some of the affected vehicles, the engine block may have been manufactured out of specification. If this occurs on your vehicle, severe engine damage, including potential for sudden loss of power, which increases the risk of a crash, or fire could occur. Until your vehicle is remedied, please follow instructions to the right. What will Porsche do? Porsche is conducting a Safety Recall to replace the engine in your vehicle free of charge. What should you do? Please contact any authorized Porsche dealer to schedule an appointment to have this Recall performed as soon as possible, and to arrange for alternate transportation, if requested. To find your nearest authorized Porsche dealer, visit: www.porsche.com/usa If in the meantime you hear unusual noises coming from the engine compartment or the oil pressure warning in the instrument cluster illuminates, please immediately park your vehicle and contact Porsche Customer Support or your authorized Porsche dealer by phone. If you require further assistance, you may contact us at 1-800-PORSCHE or email customersupport@porsche.com Certain 2021 Model Year Porsche Cayenne GTS, Cayenne GTS Coupe and Cayenne Turbo Vehicles IMPORTANT SAFETY RECALL URGENT SAFETY RECALL This is an important Safety Recall. The remedy will be performed FREE OF CHARGE to you. 105185582 – 1 Dear Ms. , Ms. This is an important Safety Recall. The remedy will take up to 2 business days to perform, however depending on the dealer’s work schedule, it may be necessary to make your vehicle available for a longer period of time. What if you are not the owner or operator of this vehicle? If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten days of receipt. If you have changed your address or sold the vehicle, please contact customer support so we can update our records. Can we assist you further? Please be aware that if you require any assistance in making an appointment to have this recall performed, please call or write: Porsche Cars North America, Inc. Attn: Customer Support One Porsche Drive Atlanta, GA 30354 1-800-PORSCHE customersupport@porsche.com If you still cannot obtain satisfaction, and your dealer or Porsche is unable to remedy the defect without charge or within a reasonable amount of time, you may file a complaint with: Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E. Washington, D.C. 20590 or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to https://www.safercar.gov. We apologize for any inconvenience this matter may cause you. We are taking this action to help ensure your safety and continued satisfaction with your vehicle. Very truly yours, Porsche Cars North America, Inc. ******************************************************************************************************************* 1 AMB1 Stop delivery / Recall campaign – Replacing engine AMB1 Stop Delivery/Recall campaign – Replacing engine IMPORTANT REMINDER IT IS A VIOLATION OF FEDERAL LAW FOR DEALERS TO DELIVER TO CUSTOMERS NEW VEHICLES IN THEIR INVENTORY AFFECTED BY THIS NOTIFICATION UNTIL THESE VEHICLES ARE REMEDIED. DEALERS SHOULD AMB1 Stop delivery / Recall campaign – Replacing engine 2 NOT SELL, LEASE, RENT, OR LOAN ANY NEW OR USED VEHICLES IN DEALER INVENTORY AFFECTED BY THIS NOTIFICATION PRIOR TO REMEDY. DEALERS GROUNDING LEASE RETURNS SHOULD REMEDY ALL AFFECTED GROUNDED VEHICLES. Overview There is a possibility that cracking has occurred in the cylinder liners on the affected vehicles due to a process error during the casting of the engine block. Over time, the cracks may widen due to the load during engine operation, causing damage to the cylinder wall and the piston. To prevent this from happening, the engine must be replaced on the affected vehicles. Please arrange for this measure to be carried out on the affected vehicles immediately. Model type Cayenne GTS (9YA) Cayenne Turbo Cayenne GTS Coupé (9YB) Model year 2021 Number 12 Parts required The engines and parts required to replace the engine are available to order as required *The parts must be stored until such a time as the related warranty or campaign claim has been credited . If a barcode is generated , with the credit note, the affected part must be sent to Porsche AG as usual. If no barcode is generated with the credit AMB1 Stop delivery / Recall campaign – Replacing engine 3 note, the part can go directly into the genuine remanufactured parts process or be scrapped. Ordering required parts: . Parts required Part No. Designation Quantity/vehicle PAB100021 X Replacement engine – Cayenne Turbo (9YA/9YB) – Cayenne GTS (9YA/9YB) 1 unit Additional parts required – all scopes: Part No. Designation Quantity/vehicle N 91157202 Cheese head bolt, M8 x 30 – Air-conditioning compressor bracket 5 units N 10272202 Hexagon-head bolt, M12 x 1.5 x 95 – Spring strut to spring strut fork 2 units N 10106402 Hexagon collar nut, M12 x 1.5 – Spring strut to spring strut fork 2 units N 10518405 Cheese head bolt, M8 x 30 – Universal joint for steering gear 1 unit PAF91237901 Hexagon-head bolt, M14 x 1.5 x 100 – Front-axle carrier to body 4 units PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 – Front-axle carrier to body 4 units PAF00072900 Hexagon socket head bolt, M8 x 20 – Underbody cover 3 units 9A700837900 Tiewrap, A8,0 x 337 3 units AMB1 Stop delivery / Recall campaign – Replacing engine 4 – Electric wire harness for steering gear – Ducting of braking air WHT005372 Cheese head bolt – Front-axle support 2 units PAF911511 Hexagon-head bolt – Front-axle support 4 units WHT002305 Square nut, M12 x 1.5 – Front-axle support – Power steering gear to front-axle carrier 6 units PAF107599 Cheese head bolt, M10 x 1.0 x 45 – Cardan shaft to rear axle transmission 6 units 95534919121 Plate – Cardan shaft to rear axle transmission 3 units PAB25311500 Seal – Primary catalytic converter to catalytic converter 2 units PAF911308 Hexagon nut, M8 – Primary catalytic converter to catalytic converter 6 units WHT006662 Hexagon-head bolt, M12 x 1.5 x 167 – Power steering gear to front-axle carrier 2 units WHT006151 Hexagon collar nut, M14 x 1.5 – Tie-rod ball to wheel bearing housing 2 units 95851218200 Fixing clip – Stone guard for rear axle 4 units PAF91275001 Cheese head bolt, M12 x 1.5 x 70 2 units AMB1 Stop delivery / Recall campaign – Replacing engine 5 – Engine mounting to engine support PAF911296 12 point socket, aluminium – Transmission to engine flange 4 units N 91129801 12 point socket, aluminium – Transmission to engine flange 1 unit N 91150701 12 point socket, aluminium – Transmission to engine flange 2 units N 91153201 12 point socket, aluminium – Transmission to engine flange 1 unit N 91175601 Cheese head bolt, M12 x 1.5 x 22 – Drive shaft to transmission 12 units 9A725311500 Seal – Primary catalytic converter to turbocharger 2 units PAB25372500 Clamp – Primary catalytic converter to turbocharger 2 units 95557374900 Round seal, 9.5 x 2.5 – Refrigerant line section in wheel housing – Refrigerant line to condenser 2 units 95557374901 Round seal, 11.0 x 2.5 – Refrigerant line to condenser 2 units 95557374902 Round seal, 13.7 x 2.5 – Refrigerant line section in wheel housing 1 unit 95557374903 O-ring, 23.8 x 2.4 – Refrigerant line to compressor 1 unit Additional parts required – Vehicle-specific/equipment-specific: Part No. Designation Quantity/vehicle 95800841100 Cheese head bolt, M14 x 1.5 x 145 4 units AMB1 Stop delivery / Recall campaign – Replacing engine 6 – Brake calliper to wheel bearing housing (M-no. 1ZV) or WHT004572 Cheese head bolt, M14 x 1.5 x 135 – Brake calliper to wheel bearing housing (M-no. 1ZL/1ZN/1ZI) 4 units and PAF107722 Hose clamp, 36.1 x 9 x 0.6 – Rear cardan shaft (M-no. DT8) 1 unit or PAF10848901 Hose clamp, 40 x 9 x 0.9 Rear cardan shaft (M-no. DW4) 1 unit and WHT006917 12 point socket, M10 x 62 – Anti-roll bar to connecting link (Mno. 1P0) 2 units PAF102861 Double-hex collar nut, M10 – Anti-roll bar to connecting link (Mno. 1P0) 2 units or PAF007423 12 point socket, M12 x 65 – Anti-roll bar to connecting link (Mno. 1P7) 2 units PAF015081 Double-hex collar nut, M12 – Anti-roll bar to connecting link (Mno. 1P7) 2 units Additional parts required – Vehicle-specific/equipment-specific: – Cayenne Turbo (9YA) / Cayenne GTS (9YA) Part No. Designation Quantity/vehicle N 91129201 12 point socket, M10 x 75 – Transmission to engine flange 1 unit Only required for M-no. 6GK AMB1 Stop delivery / Recall campaign – Replacing engine 7 9Y0854731D G2X Wheel cover (prime-coated) – rear left (M-no. 6GK) 1 unit 9Y0854732D G2X Wheel cover (prime-coated) – rear right (M-no. 6GK) 1 unit AMB10000001** Expendable items (masking materials, sanding materials and cleaning agents, paint in vehicle color) 1 ea. (for warranty invoicing only) Additional parts required – Vehicle-specific/equipment-specific: – Cayenne Turbo Coupé (9YB) / Cayenne GTS Coupé (9YB) Part No. Designation Quantity/vehicle N 91129201 12 point socket, M10 x 75 – Transmission to engine flange 1 unit Only required for M-no. 6GK 9Y3854731C G2X Wheel cover (prime-coated) – rear left (M-no. 6GK) 1 unit 9Y3854732C G2X Wheel cover (prime-coated) – rear right (M-no. 6GK) 1 unit AMB10000001** Expendable items (masking materials, sanding materials and cleaning agents, paint in vehicle color) 1 ea. (for warranty invoicing only) ** For warranty processing, enter the Part No. AMB10000001 with the designation “expendable items” as an additional part costing max. $30 in the warranty claim. Ordering required parts – small parts Parts can be ordered as needed. Ordering vehicle-specific stickers showing the allocation of vehicle identification number to engine number. AMB1 Stop delivery / Recall campaign – Replacing engine 8 The vehicle-specific stickers are obtained by submitting a request or PRMS ticket to PCNA Parts Support. As the production of the vehicle-specific stickers at Porsche AG takes approx. 4 working days plus shipping, the vehicle-specific stickers (Thatcham) specified below should be requested as soon as the new engine number for the vehicle in question is known: Part No. Designation Number V04015002Q Thatcham sticker (contains 3 bearing sleeves) 1 unit To ensure that your request is processed quickly and efficiently, always use the following procedure when ordering the vehicle-specific stickers: The vehicle-specific stickers are obtained by submitting a request or PRMS ticket to your contact person responsible for parts enquiries in the Technical Competence Centre operated by your importer, regional office or subsidiary. As soon as the new engine has been allocated to the vehicle, please send the following information and details: – Vehicle identification number – Exact mileage of the vehicle – Engine number of the old engine that was removed from the vehicle – Engine number of the new engine, which will be installed in the vehicle – Order No. (630…) – Delivery address and name of the contact person in the Porsche Centre to whom the documents must be sent – Campaign name AMB1 Recall campaign – Replacing engine When requesting the stickers, also attach digital photos showing the following data to the request: – Vehicle identification number of the vehicle – Engine number of the new engine – Engine number of the old engine This can help to avoid transmission errors and longer processing times. Warranty processing Scope 2: Replacing engine – Cayenne Turbo Damage Code AMB1 99 0000 AMB1 Stop delivery / Recall campaign – Replacing engine 9 Repair Code 2 Working time 2153 TU Scope 3: Replacing engine (painting at Porsche Dealer) – Cayenne GTS / Cayenne GTS Coupé – Cayenne Turbo Coupè The wheel arch covers were painted in their entirety by the Porsche Dealer. Damage Code AMB1 99 0000 Repair Code 2 Working time 2363 TU Scope 4: Replacing engine (painting done externally) – Cayenne GTS / Cayenne GTS Coupé – Cayenne Turbo Coupè The wheel arch covers were painted by an external service provider. Damage Code AMB1 99 0000 Repair Code 2 Working time 2153 TU Sublet labor time max. 210 TU* * The maximum amount that will be paid as sublet labor time is the amount corresponding to the specified working time based on the individual charging rate under warranty of the respective Porsche Dealer. Please include a copy of the invoice for external services with the warranty claim. Please enter the campaign that was carried out in the Warranty and Maintenance booklet for the vehicle. Porsche Mobility If requested, the mobility of the affected customer can be assured by offering a suitable replacement vehicle. Please invoice this additional service with the campaign scope via WWS. Further information Work instruction TI No. 79/21, Group 1, Service, AMB1 Vehicle list and allocation See PCSS or attached list for reference Technical Information* See PCSS or Aftersales Document Database for reference
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